IP Library › Granted Patent US 10,978,398
Granted Patent B2
US 10,978,398 · App. 16/732,336 · Granted Apr 13, 2021

Semiconductor device and method for fabricating the same

Inventors: Chih-Kai Hsu (Tainan, TW); Yu-Hsiang Hung (Tainan, TW); Wei-Chi Cheng (Kaohsiung, TW); Ssu-I Fu (Kaohsiung, TW); Jyh-Shyang Jenq (Pingtung County, TW)
Assignee: UNITED MICROELECTRONICS CORP.
H01L23/535H01L21/76805H01L21/76816H01L21/76819H01L21/76829H01L21/76895H01L23/485H01L23/5283H01L29/0847H01L29/161H01L29/165H01L29/24H01L29/267H01L29/7848
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Quick Facts
Patent No.
US 10,978,398
App. No.
16/732,336
Granted
Apr 13, 2021
Kind
B2
Abstract

A method for fabricating semiconductor device is disclosed. The method includes the steps of: providing a substrate; forming a gate structure on the substrate; forming an epitaxial layer adjacent to the gate structure; forming an interlayer dielectric (ILD) layer on the gate structure; forming a first contact hole in the ILD layer adjacent to the gate structure; and forming a cap layer in the recess, in which a top surface of the cap layer is even with or lower than a top surface of the substrate.

Claims (25)

1. A method for fabricating semiconductor device, comprising:

providing a substrate;

forming a gate structure on the substrate;

forming an epitaxial layer adjacent to the gate structure;

forming an interlayer dielectric (ILD) layer on the gate structure;

forming a first contact hole in the ILD layer adjacent to the gate structure; and

forming a cap layer in the first contact hole, wherein a top surface of the cap layer is even with or lower than a top surface of the substrate, the top surface of the cap layer comprises a planar surface parallel to a top surface of the substrate, and a top surface of the epitaxial layer comprises a first planar inclined sidewall extending upward from one end of a curved surface, and a second planar inclined sidewall extending upward from other end of the curved surface, wherein the curved surface is substantially semicircular under cross-sectional view and is in direct contact to sidewalls and a bottom surface of the cap layer.

2. The method of claim 1 , further comprising:

forming a metal layer on the cap layer to fill the first contact hole; and

planarizing the metal layer to form a first contact plug.

3. The method of claim 2 , further comprising forming a silicide between the first contact plug and the cap layer.

4. The method of claim 1 , further comprising:

forming a second contact hole in the ILD layer to expose the gate structure;

forming a metal layer in the second contact hole; and

planarizing the metal layer to form a second contact plug.

5. The method of claim 1 , further comprising:

forming a contact etch stop layer (CESL) on the gate structure and the substrate;

forming the ILD layer; and

removing part of the ILD layer and part of the CESL to form the first contact hole.

6. The method of claim 1 , wherein the cap layer and the epitaxial layer comprise same material.

7. The method of claim 6 , wherein a doping concentration of the cap layer is higher than a doping concentration of the epitaxial layer.

8. The method of claim 1 , further comprising forming a buffer layer before forming the epitaxial layer.

9. The method of claim 8 , wherein the buffer layer, the epitaxial layer, and the cap layer comprise same material.

10. The method of claim 1 , wherein the top surface of the cap layer comprises a reverse V-shaped profile.

11. The method of claim 1 , wherein the top surface of the cap layer comprises a V-shaped profile.

Priority Claims (1)
TW 10511392.4 · May 5, 2016 · national
Continuity (2)
Division 15170954 · Jun 2, 2016
Related Publication 20200135647A1 · Apr 30, 2020