IP Library Granted Patent US 11,072,250
Granted Patent B2
US 11,072,250 · App. 15/841,739 · Granted Jul 27, 2021

Autonomous coverage robot sensing

Inventors: Duane L. Gilbert, Jr. (Goffstown, NH); Marcus Williams (Newton, MA); Andrea M. Okerholm (Somerville, MA); Elaine H. Kristant (Dunstable, MA); Sheila A. Longo (Somerville, MA); Daniel E. Kee (Somerville, MA); Marc D. Strauss (Medford, MA)
Assignee: iRobot Corporation
B60L53/14A47L9/00A47L9/0477A47L9/0488A47L9/2805A47L11/302A47L11/34A47L11/408A47L11/4011A47L11/4025A47L11/4041A47L11/4061A47L11/4066B60L15/2036B60L50/52G05D1/0227G05D1/0242A47L11/125A47L11/145A47L11/161A47L11/201A47L11/282A47L11/292A47L11/30A47L11/4044A47L2201/00A47L2201/04B60L2200/40B60L2220/44B60L2240/12B60L2240/421B60L2240/423B60L2250/16B60L2260/32B60L2270/145G05D1/0225G05D1/0255G05D2201/0215Y02P90/60Y02T10/64Y02T10/70Y02T10/7072Y02T10/72Y02T90/14Y02T90/16
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Quick Facts
Patent No.
US 11,072,250
App. No.
15/841,739
Granted
Jul 27, 2021
Kind
B2
Abstract

An autonomous coverage robot detection system includes an emitter configured to emit a directed beam, a detector configured to detect the directed beam and a controller configured to direct the robot in response to a signal detected by the detector. In some examples, the detection system detects a stasis condition of the robot. In some examples, the detection system detects a wall and can follow the wall in response to the detected signal.

Claims (42)

1. An autonomous robot comprising:

a body movable in a forward direction over a cleaning surface;

a drive system comprising a right drive wheel and a left drive wheel, the right drive wheel and the left drive wheel being rotatable about at least one transverse axis approximately orthogonal to the forward direction;

a replaceable scrubbing pad comprising:

a first arcuate edge having an end proximate the right drive wheel, the first arcuate edge extending from the end of the first arcuate edge toward a fore-aft axis of the autonomous robot, the first arcuate edge being substantially parallel to and adjacent to a first portion of an outer perimeter of the autonomous robot toward the fore-aft axis,

a second arcuate edge having an end proximate the left drive wheel, the second arcuate edge extending from the end of the second arcuate edge toward the fore-aft axis of the autonomous robot, the second arcuate edge being substantially parallel to and adjacent to a second portion of the outer perimeter of the autonomous robot, and

a central region between the first arcuate edge and the second arcuate edge, the central region being adjacent to the outer perimeter of the autonomous robot;

a driving module for moving the replaceable scrubbing pad with respect to the body;

a liquid storage tank that stores a liquid;

a liquid applicator that introduces the liquid to the replaceable scrubbing pad; and

a vacuum assembly that generates suction to draw debris from the cleaning surface through an aperture in the autonomous robot.

2. The autonomous robot according to claim 1 , further comprising hinge features on the body, and the replaceable scrubbing pad comprises a baseplate configured to engage with the hinge features on the body.

3. The autonomous robot according to claim 1 , wherein the replaceable scrubbing pad comprises a baseplate configured for removable attachment to the autonomous robot via a snap engagement.

4. The autonomous robot according to claim 1 , wherein the replaceable scrubbing pad comprises a baseplate removable from the autonomous robot.

5. The autonomous robot according to claim 1 , wherein the driving module is configured to rotate the replaceable scrubbing pad.

6. The autonomous robot according to claim 1 , wherein the driving module is configured to vibrate the replaceable scrubbing pad.

7. The autonomous robot according to claim 1 , further comprising a handle positioned on the autonomous robot, the handle configured to be movable to a position flush with a top portion of the body and to be biased toward the position.

8. The autonomous robot according to claim 7 , wherein the handle pivots about a transverse axis extending along a center of gravity of the autonomous robot.

9. The autonomous robot according to claim 1 , wherein the autonomous robot is configured to move over cleaning paths according to three operational movement patterns.

10. The autonomous robot according to claim 9 , wherein at least one of the three operational movement patterns comprises repeated alternating right and left turns.

11. The autonomous robot according to claim 9 , wherein at least one of the three operational movement patterns comprises a back and forth movement.

12. The autonomous robot according to claim 1 , wherein a maximum height of the autonomous robot is less than 10 cm.

13. The autonomous robot according to claim 1 , further comprising:

a battery; and

a charging interface for electrically connecting an external power source to the battery for charging.

14. The autonomous robot according to claim 1 , further comprising a wireless communication interface for wirelessly receiving control instructions from one or more devices.

15. The autonomous robot according to claim 1 , further comprising a bumper configured to preclude the autonomous robot from mounting a carpeted floor.

16. The autonomous robot according to claim 15 , wherein the bumper has a ground clearance between 2-5 mm.

17. The autonomous robot according to claim 1 , wherein lateral portions of the body form a substantially circular cross-section of the autonomous robot.

18. The autonomous robot according to claim 1 , further comprising a baseplate attachable to the body of the autonomous robot, the baseplate configured to be carried on a bottom portion of the body.

19. The autonomous robot according to claim 18 , wherein the replaceable scrubbing pad is removably attachable to the baseplate.

20. The autonomous robot according to claim 18 , wherein the first arcuate edge of the replaceable scrubbing pad extends along a first corresponding arcuate edge of the baseplate, and the second arcuate edge of the replaceable scrubbing pad extends along a second corresponding arcuate edge of the baseplate.

21. The autonomous robot according to claim 1 , wherein the autonomous robot has a substantially cylindrical shape.

22. The autonomous robot according to claim 1 , wherein the driving module comprises an ultrasound emitter to generate a scrubbing action of the replaceable scrubbing pad.

23. The autonomous robot according to claim 1 , further comprising an extension element positioned along a forward portion of the autonomous robot and extending beyond the outer perimeter of the autonomous robot, the extension element configured to contact the cleaning surface to direct debris toward the aperture in the autonomous robot.

24. The autonomous robot according to claim 1 , wherein the liquid applicator is configured to apply fluid by a dripping or a capillary action to the replaceable scrubbing pad.

25. The autonomous robot according to claim 1 , wherein a linear edge of the replaceable scrubbing pad proximate the left drive wheel or the right drive wheel extends along a transverse axis.

26. The autonomous robot according to claim 25 , wherein the end of the first arcuate edge is connected to the linear edge.

27. The autonomous robot according to claim 1 , further comprising:

a sensor system; and

a controller configured to navigate the autonomous robot in response to one or more signals generated by the sensor system, the sensor system comprising a cliff sensor, a wall follower sensor, and a bump sensor.

28. The autonomous robot according to claim 1 , wherein the replaceable scrubbing pad has a width of at least a transverse distance between the left drive wheel and the right drive wheel.

Assignments (6)
NOTICE OF ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Nov 25, 2025
From: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
To: SANTRUM HONG KONG CO., LIMITED, AS SUCCESSOR COLLATERAL AGENT
Reel/Frame 073707/0516 →
SECURITY INTEREST Recorded Aug 9, 2023
From: IROBOT CORPORATION
To: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
Reel/Frame 064532/0856 →
RELEASE OF SECURITY INTEREST Recorded Jul 31, 2023
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: IROBOT CORPORATION
Reel/Frame 064430/0001 →
SECURITY INTEREST Recorded Nov 3, 2022
From: IROBOT CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061878/0097 →
CORRECTIVE ASSIGNMENT TO CORRECT THE THE FIRST INVENTORS NAME PREVIOUSLY RECORDED AT REEL: 045298 FRAME: 0279. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 8, 2021
From: GILBERT, DUANE L., JR.; WILLIAMS, MARCUS R.; OKERHOLM, ANDREA M.; KRISTANT, ELAINE H.; LONGO, SHEILA A.; KEE, DANIEL E.; STRAUSS, MARC D.
To: IROBOT CORPORATION
Reel/Frame 056520/0886 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 21, 2018
From: GILBERT, DUANE L.; WILLIAMS, MARCUS; OKERHOLM, ANDREA M.; KRISTANT, ELAINE H.; LONGO, SHEILA A.; KEE, DANIEL E.; STRAUSS, MARC D.
To: IROBOT CORPORATION
Reel/Frame 045298/0279 →
Continuity (6)
Continuation 13537401 · Jun 29, 2012
Continuation 13314398 · Dec 8, 2011
Continuation 12118250 · May 9, 2008
Provisional Application 60938699 · May 17, 2007
Provisional Application 60917065 · May 9, 2007
Related Publication 20180116479A1 · May 3, 2018
Cited By (13)
US 12,296,694 US 12,369,509 US 12,396,390 US 12,425,197 US 12,443,180 US 12,472,611 US 12,510,892 US 12,564,130 US 12,653,097 US 12,677,737 US 12,690,518 US 12,696,838 US 12,714,019