IP Library › Granted Patent US 11,094,794
Granted Patent B2
US 11,094,794 · App. 16/585,671 · Granted Aug 17, 2021

Air spacer structures

Inventors: Julien Frougier (Albany, NY); Ali Razavieh (Saratoga Springs, NY); Haiting Wang (Clifton Park, NY)
Assignee: GLOBALFOUNDRIES U.S. INC.
H01L29/4991H01L21/30621H01L21/76829H01L29/0847H01L29/6656
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Quick Facts
Patent No.
US 11,094,794
App. No.
16/585,671
Granted
Aug 17, 2021
Kind
B2
Abstract

The present disclosure generally relates to semiconductor structures and, more particularly, to air spacer structures and methods of manufacture. The structure includes: a plurality of gate structures comprising active regions; contacts extending to the active regions; a plurality of anchor structures between the active regions; and air spacer structures adjacent to the contacts.

Claims (49)

1. A structure, comprising:

a plurality of gate structures comprising active regions;

contacts extending to the active regions;

a plurality of anchor structures between the active regions; and

air spacer structures adjacent to the contacts,

wherein:

upper surfaces of the anchor structures are lower than upper surfaces of the contacts and the gate structures;

the contacts are anchored into the anchor structures;

the air spacer structures comprise airgaps between the gate structures and the contacts;

the air spacer structures comprise a low-k liner;

the gate structures comprise sidewall spacers and a etch stop liner adjacent to the sidewall spacers;

the etch stop liner extends beneath the anchor structures;

the etch stop liner is a dual etch stop liner comprising a bottom liner and a top liner; and

each of the air space structure includes an upper airgap and a lower airgap separated from one another by the low-k liner.

2. The structure of claim 1 , wherein a low-k liner lines the anchor structures.

3. The structure of claim 1 , wherein the bottom liner and the top liner are composed of a low-k material.

4. The structure of claim 1 , further comprising a cap over the air spacer structures.

5. The structure of claim 4 , wherein the cap is composed of a same material as the anchor structures.

6. A structure, comprising:

a plurality of gate structures comprising source and drain (S/D) regions;

contacts extending to the S/D regions;

a plurality of anchor structures located between the S/D regions and between the contacts to separate adjacent ones of the S/D regions and adjacent ones of the contacts from one another; and

air spacer structures adjacent to sidewalls of the S/D regions, sidewalls of the contacts and sidewalls of the anchor structures,

wherein:

the air spacer structures separate the sidewalls of the S/D regions from the sidewalls of the anchor structures;

the contacts are anchored into the anchor structures;

the air spacer structures comprise airgaps between the gate structures and the contacts;

upper surfaces of the anchor structures are lower than upper surfaces of the contacts and the gate structures;

the air spacer structures comprise a low-k liner;

the gate structures comprise sidewall spacers and a etch stop liner adjacent to the sidewall spacers;

the etch stop liner extends beneath the anchor structures;

the etch stop liner is a dual etch stop liner comprising a bottom liner and a top liner; and

each of the air space structure includes an upper airgap and a lower airgap separated from one another by the low-k liner.

7. A method, comprising:

forming a plurality of gate structures comprising active regions;

forming contacts extending to the active regions;

forming a plurality of anchor structures between the active regions; and

forming air spacer structures adjacent to the contacts,

wherein:

upper surfaces of the anchor structures are lower than upper surfaces of the contacts and the gate structures;

the contacts are anchored into the anchor structures;

the air spacer structures comprise airgaps between the gate structures and the contacts;

upper surfaces of the contacts and the gate structures are devoid of the anchor structures;

the air spacer structures comprise a low-k liner;

the gate structures comprise sidewall spacers and a etch stop liner adjacent to the sidewall spacers;

the etch stop liner extends beneath the anchor structures;

the etch stop liner is a dual etch stop liner comprising a bottom liner and a top liner; and

each of the air space structure includes an upper airgap and a lower airgap separated from one another by the low-k liner.

8. The method of claim 7 , wherein etching the at least one liner is a top liner of the dual liner.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded May 12, 2021
From: WILMINGTON TRUST, NATIONAL ASSOCIATION
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 056987/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2020
From: GLOBALFOUNDRIES INC.
To: GLOBALFOUNDRIES U.S. INC.
Reel/Frame 054633/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 27, 2019
From: FROUGIER, JULIEN; RAZAVIEH, ALI; WANG, HAITING
To: GLOBALFOUNDRIES INC.
Reel/Frame 050517/0879 →
Continuity (1)
Related Publication 20210098591A1 · Apr 1, 2021
Cited By (2)
US 12,419,036 US 12,666,694