IP Library Granted Patent US 11,121,521
Granted Patent B2
US 11,121,521 · App. 16/791,488 · Granted Sep 14, 2021

System and method for pumping laser sustained plasma with interlaced pulsed illumination sources

Inventors: Ilya Bezel (Mountain View, CA); Matthew Derstine (Los Gatos, CA); William Schumaker (Palo Alto, CA); Michael Friedmann (Mountain View, CA)
Assignee: KLA Corporation
H01S3/13013F21V9/06H01S3/1001H01S3/1024H01S3/09H01S3/0943H01S3/1312H01S5/04
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Quick Facts
Patent No.
US 11,121,521
App. No.
16/791,488
Granted
Sep 14, 2021
Kind
B2
Abstract

A system for pumping laser sustained plasma is disclosed. The system includes a plurality of pump modules configured to generate respective pulses of pump illumination for the laser sustained plasma, wherein at least one pump module is configured to generate a train of pump pulses that is interlaced in time with another train of pump pulses generated by at least one other pump module of the plurality of pump modules. The system further includes a plurality of non-collinear illumination paths configured to direct the respective pulses of pump illumination from the plurality of pump modules into a collection volume of the laser sustained plasma.

Claims (44)

1. A system for pumping laser sustained plasma, comprising:

a plurality of pump modules configured to generate respective pulses of pump illumination for the laser sustained plasma, wherein at least one pump module of the plurality of pump modules is configured to generate a train of pump pulses that is interlaced in time with another train of pump pulses generated by at least one other pump module of the plurality of pump modules; and

a plurality of non-collinear illumination paths configured to direct the respective pulses of pump illumination from the plurality of pump modules into a collection volume of the laser sustained plasma.

2. The system of claim 1 , wherein the plurality of non-collinear illumination paths are non-overlapping outside the collection volume.

3. The system of claim 1 , wherein the plurality of non-collinear illumination paths overlap at or near a center of the collection volume.

4. The system of claim 1 , wherein the plurality of non-collinear illumination paths are configured to direct the respective pulses of pump illumination into the collection volume from different directions.

5. The system of claim 1 , wherein respective focal spots of the plurality of pump modules are positioned at different locations in space.

6. The system of claim 1 , wherein a total pump power delivered to the collection volume is a sum of individual pump powers delivered to the collection volume by individual pump modules of the plurality of pump modules.

7. The system of claim 1 , wherein a pump pulse repetition rate inside the collection volume is higher than a repetition rate of an individual pump module of the plurality of pump modules.

8. The system of claim 7 , wherein the pump pulse repetition rate inside the collection volume is at least 1/t, where t is a cool-down time of the laser sustained plasma.

9. The system of claim 7 , wherein a pulse width of the individual pump module of the plurality of pump modules is at least t/n, where t is a cool-down time of the laser sustained plasma and n is a number of pump modules.

10. The system of claim 1 , further comprising:

at least one additional pump module configured to generate continuous wave (CW) pump illumination for the laser sustained plasma.

11. The system of claim 10 , wherein the at least one additional pump module is configured to maintain the laser sustained plasma with the continuous wave pump illumination when a pump pulse repetition rate inside the collection volume is less than 1/t where t is a cool-down time of the laser sustained plasma.

12. A system for generating broadband illumination, comprising:

a plasma forming material;

a plurality of pump modules configured to generate respective pulses of pump illumination for a laser sustained plasma generated by exciting the plasma forming material, wherein at least one pump module of the plurality of pump modules is configured to generate a train of pump pulses that is interlaced in time with another train of pump pulses generated by at least one other pump module of the plurality of pump modules; and

a plurality of non-collinear illumination paths configured to direct the respective pulses of pump illumination from the plurality of pump modules into a collection volume of the laser sustained plasma.

13. The system of claim 12 , wherein the plurality of non-collinear illumination paths are non-overlapping outside the collection volume.

14. The system of claim 12 , wherein the plurality of non-collinear illumination paths overlap at or near a center of the collection volume.

15. The system of claim 12 , wherein the plurality of non-collinear illumination paths are configured to direct the respective pulses of pump illumination into the collection volume from different directions.

16. The system of claim 12 , wherein respective focal spots of the plurality of pump modules are positioned at different locations in space.

17. The system of claim 12 , wherein a total pump power delivered to the collection volume is a sum of individual pump powers delivered to the collection volume by individual pump modules of the plurality of pump modules.

18. The system of claim 12 , wherein a pump pulse repetition rate inside the collection volume is higher than a repetition rate of an individual pump module of the plurality of pump modules.

19. The system of claim 18 , wherein the pump pulse repetition rate inside the collection volume is at least 1/t, where t is a cool-down time of the laser sustained plasma.

20. The system of claim 18 , wherein a pulse width of the individual pump module of the plurality of pump modules is at least t/n, where t is a cool-down time of the laser sustained plasma and n is a number of pump modules.

21. The system of claim 12 , further comprising:

at least one additional pump module configured to generate continuous wave (CW) pump illumination for the laser sustained plasma.

22. The system of claim 21 , wherein the at least one additional pump module is configured to maintain the laser sustained plasma with the continuous wave pump illumination when a pump pulse repetition rate inside the collection volume is less than 1/t, where t is a cool-down time of the laser sustained plasma.

23. The system of claim 12 , further comprising one or more collection optics configured to receive broadband illumination emitted by the laser sustained plasma and further configured to direct the broadband illumination to an output.

24. The system of claim 23 , wherein the output comprises an illuminator output for at least one of a metrology system or an inspection system.

25. A method of pumping laser sustained plasma, comprising:

generating pulses of pump illumination for the laser sustained plasma with a plurality of pump modules by generating, via at least one pump module, a train of pump pulses that is interlaced in time with another train of pump pulses generated by at least one other pump module of the plurality of pump modules; and

directing the respective pulses of pump illumination from the plurality of pump modules along a plurality of non-collinear illumination paths into a collection volume of the laser sustained plasma.

26. The method of claim 25 , wherein the plurality of non-collinear illumination paths are non-overlapping outside the collection volume.

27. The method of claim 25 , wherein the plurality of non-collinear illumination paths overlap at or near a center of the collection volume.

28. The method of claim 25 , wherein the plurality of non-collinear illumination paths are configured to direct the respective pulses of pump illumination into the collection volume from different directions.

29. The method of claim 25 , wherein respective focal spots of the plurality of pump modules are positioned at different locations in space.

30. The method of claim 25 , wherein a total pump power delivered to the collection volume is a sum of individual pump powers delivered to the collection volume by individual pump modules of the plurality of pump modules.

31. The method of claim 25 , wherein a pump pulse repetition rate inside the collection volume is higher than a repetition rate of an individual pump module of the plurality of pump modules.

32. The method of claim 31 , wherein the pump pulse repetition rate inside the collection volume is at least 1/t, where t is a cool-down time of the laser sustained plasma.

33. The method of claim 31 , wherein a pulse width of the individual pump module of the plurality of pump modules is at least t/n, where t is a cool-down time of the laser sustained plasma and n is a number of pump modules.

34. The method of claim 25 , further comprising:

maintaining the laser sustained plasma with a continuous wave pump illumination when a pump pulse repetition rate inside the collection volume is less than 1/t, where t is a cool-down time of the laser sustained plasma.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 27, 2021
From: BEZEL, ILYA; DERSTINE, MATTHEW; SCHUMAKER, WILLIAM; FRIEDMANN, MICHAEL
To: KLA CORPORATION
Reel/Frame 056371/0315 →
Continuity (2)
Provisional Application 62810176 · Feb 25, 2019
Related Publication 20200274314A1 · Aug 27, 2020
Cited By (1)
US 12,695,079