IP Library › Granted Patent US 11,148,116
Granted Patent B2
US 11,148,116 · App. 16/107,423 · Granted Oct 19, 2021

Methods and apparatus for synthesizing compounds by a low temperature plasma dual-electric field aided gas phase reaction

Inventor: Yashen Xia (Newton, MA)
Assignee: HyChar Energy, LLC
B01J19/088B01D5/0057B01J19/1843C07C29/1512C25B1/02B01D2257/108B01J2219/00198B01J2219/0801B01J2219/0809B01J2219/0828B01J2219/0841B01J2219/0849B01J2219/0875B01J2219/0892B01J2219/0896C01B3/24C01B2203/0216C01B2203/0272C01B2203/04C01B2203/0475C01B2203/061C01B2203/062C01B2203/0861C01B2203/1229
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Quick Facts
Patent No.
US 11,148,116
App. No.
16/107,423
Granted
Oct 19, 2021
Kind
B2
Abstract

Method and apparatus for synthesizing compounds by a low temperature plasma dual-electric field aided gas phase reaction are provided. The method utilizes two different electrode corona discharge fields in a plasma aided reactor to form a plasma dual-electric field, using electric energy to convert gas into gas molecules, atoms, ions and/or free radicals, and then reforming and reducing to obtain organic compounds such as aliphatic hydrocarbons, higher carbon ethers, higher carbon alcohols, higher carbon esters, lower carbon alcohols, and the like; also inorganic compounds such as N 2 , O 2 , H 2 SO 4 , NH 3 , and the like. The apparatus includes a reactor having a plasma region of two different corona discharge fields, wherein an alternating current corona discharge field or a positive corona discharge field is set in the first electric field, and a negative corona discharge field is set in the second electric field.

Claims (32)

1. A method for the plasma dual-electric field aided gas phase reactions, comprising:

generating a first electric field that is an alternating current corona discharge field or a positive corona discharge field;

generating a second electric field that is a negative corona discharge field;

passing a reaction gas stream successively through the first electric field and the second electric field to form a product gas stream,

wherein the first electric field and the second electric field are disposed in a reactor, and

wherein the reaction gas stream comprises one or more compounds chosen from CH 4 , CO, H 2 , H 2 S, or NO, and one or more compounds chosen from CO 2 , O 2 , H 2 O, SO 2 , or NO 2 , and the product gas stream comprises one or more compounds chosen from aliphatic hydrocarbons, ethers, alcohols, H 2 SO 4 , or N 2 .

2. The method according to claim 1 , wherein the positive corona discharge field is a high voltage positive direct current corona discharge field, and the negative corona discharge field is a high voltage negative direct current corona discharge field.

3. The method according to claim 1 , further comprising adjusting an intensity of the first electric field, an intensity of the second electric field, or both to cause a change in a composition of the product gas stream.

4. The method according to claim 3 , wherein adjusting the intensity of the first electric field is by adjusting a voltage of the first electric field, and adjust the intensity of the second electric field is by adjusting a voltage of the second electric field.

5. A dual-electric field apparatus, comprising:

a housing having an inlet and an outlet,

at least a first reaction chamber and a second reaction chamber disposed in the housing, wherein during operation, a reaction gas stream successively passes through the first reaction chamber and the second reaction chamber to form a product gas stream,

wherein the first reaction chamber comprises a first electrode disposed inside the first reaction chamber and away from a wall of the first reaction chamber, a first insulating medium layer disposed between the first electrode and the wall of the first reaction chamber, wherein the first electrode is connected to an alternating current or a positive voltage source and the wall of the first reaction chamber is grounded,

wherein the second reaction chamber comprises a second electrode disposed inside the second reaction chamber and away from a wall of the second reaction chamber, a second insulating medium layer disposed between the first electrode and the wall of the second reaction chamber,

wherein the second electrode is connected to a negative voltage source and the wall of the second reaction chamber is grounded.

6. The apparatus according to claim 5 , wherein, when energized, the first reaction chamber contains a first electric field between the first electrode and the wall of the first reaction chamber, and the second reaction chamber contains a second electric field.

7. The apparatus according to claim 5 , wherein the first electric field is an alternating current corona discharge field or a positive corona discharge field, and the second electric filed is a negative corona discharge field.

8. The apparatus according to claim 7 , wherein the first reaction chamber or the second reaction chamber has a tubular wall, and wherein the first electrode or the second electrode is a metal rod.

9. The apparatus according to claim 8 , wherein the first insulating medium layer or the second insulating medium layer has a tubular shape, and is made of a material chosen from glass, ceramic, silica gel, wood, or bamboo.

10. The apparatus according to claim 8 , comprising more than two reaction chambers.

11. The apparatus according to claim 5 , further comprising a sensor installed in an intake line connected to the inlet for measuring a concentration of methane gas and oxygen in a fluid flowing into the inlet.

12. The apparatus according to claim 5 , further comprising a condensing separator connected to the outlet for separating a fluid from the outlet into a gas stream and a liquid stream.

13. A method for preparing organic compounds, comprising:

energizing the dual electric field apparatus of claim 5 to generate the first electric field in the first reaction chamber and to generate the second electric filed in the second reaction chamber;

feeding a reaction gas stream into the inlet of the dual electric field apparatus; and

obtaining a product gas stream from the outlet of the dual electric field apparatus,

wherein the reaction gas stream comprises one or more compounds chosen from chosen from CH 4 , CO 2 , CO, O 2 , H 2 O or H 2 , and the product gas stream comprises one or more compounds chosen from aliphatic hydrocarbons, ethers, or alcohols.

14. A method for purifying a gas stream, comprising:

energizing the dual electric field apparatus of claim 5 to generate the first electric field in the first reaction chamber and to generate the second electric filed in the second reaction chamber;

feeding the gas stream into the inlet of the dual electric field apparatus; and

obtaining a purified gas stream from the outlet of the dual electric field apparatus,

wherein the reaction gas stream comprises one or more compounds chosen from SO 2 , H 2 S, NO, NO 2 , or CO, and the product gas stream comprises one or more compounds chosen from H 2 SO 4 , N 2 , or CO 2 .

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 15, 2018
From: XIA, YASHEN
To: HYCHAR ENERGY, LLC
Reel/Frame 047518/0536 →
Priority Claims (6)
CN 201710801710.8 · Sep 7, 2017 · national
CN 201710801807.9 · Sep 7, 2017 · national
CN 201710801808.3 · Sep 7, 2017 · national
CN 201710802457.8 · Sep 7, 2017 · national
CN 201710802459.7 · Sep 7, 2017 · national
CN 201710978477.0 · Oct 18, 2017 · national
Continuity (2)
Provisional Application 62605621 · Aug 21, 2017
Related Publication 20190055655A1 · Feb 21, 2019
Cited By (1)
US 12,500,072