IP Library › Granted Patent US 11,171,046
Granted Patent B2
US 11,171,046 · App. 16/837,365 · Granted Nov 9, 2021

Methods for forming cobalt and ruthenium capping layers for interconnect structures

Inventors: Feng Chen (San Jose, CA); Yufei Hu (Santa Clara, CA); Wenjing Xu (Santa Clara, CA); Gang Shen (Santa Clara, CA); Zhiyuan Wu (San Jose, CA); Tae Hong Ha (San Jose, CA)
Assignee: APPLIED MATERIALS, INC.
H01L21/76852H01L21/28568H01L23/5226H01L23/53238H01L23/53266
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Quick Facts
Patent No.
US 11,171,046
App. No.
16/837,365
Granted
Nov 9, 2021
Kind
B2
Abstract

Methods and apparatus for forming an interconnect structure, the method including selectively depositing two or more capping layers atop a top surface of a via within a low-k dielectric layer, wherein the two or more capping layers include a first layer of ruthenium and a second layer of cobalt.

Claims (19)

1. A method of forming an interconnect structure, the method comprising:

selectively depositing two or more capping layers atop a top surface of a via within a low-k dielectric layer, wherein the two or more capping layers comprise a first layer of ruthenium and a second layer of cobalt.

2. The method of claim 1 , wherein the via comprises a copper metal fill material.

3. The method of claim 1 , wherein the via comprises a copper metal fill material deposited atop a liner layer.

4. The method of claim 1 , wherein the via comprises a copper metal fill material deposited atop a liner layer, wherein the liner layer comprises ruthenium, cobalt, and combinations thereof.

5. The method of claim 1 , wherein the via comprises a copper metal fill material deposited atop a liner layer, and wherein the liner layer is deposited atop a barrier layer.

6. The method of claim 1 , wherein the two or more capping layers each have a thickness of 5 to 20 angstroms.

7. The method of claim 1 , wherein the first layer of ruthenium is directly atop the top surface of the via, and the second layer of cobalt is directly atop a top surface of the first layer of ruthenium.

8. The method of claim 1 , wherein the second layer of cobalt is directly atop the top surface of the via, and the first layer of ruthenium is directly atop a top layer of the second layer of cobalt.

9. A method of selectively depositing a capping layer atop a substrate having a metal surface and a low-k dielectric surface, comprising:

contacting the metal surface with one of ruthenium, cobalt, or combinations thereof to selectively deposit and form a first capping portion atop the metal surface, wherein a top surface of the metal surface is adjacent to a top surface of the low-k dielectric surface; and

contacting a top surface of the first capping portion with one of ruthenium, cobalt, or combinations thereof to selectively deposit and form a second capping portion atop the first capping portion, wherein the first capping portion and second capping portion comprise different material.

10. The method of claim 9 , wherein the low-k dielectric surface inhibits a deposition of ruthenium, cobalt, or combinations thereof thereon.

11. The method of claim 9 , wherein the metal surface is the top surface of a copper filled via.

12. The method of claim 11 , wherein the copper filled via comprises a liner layer, wherein the liner layer comprises ruthenium, cobalt, and combinations thereof.

13. The method of claim 9 , wherein the first capping portion and second capping portion each have a thickness of 5 to 20 angstroms.

14. The method of claim 9 , wherein the first capping portion comprises ruthenium and the second capping portion comprises cobalt.

15. The method of claim 9 , wherein the first capping portion comprises cobalt and the second capping portion comprises ruthenium.

16. The method of claim 9 , wherein the metal surface is a top surface of a copper filled via, wherein the via comprises a high aspect ratio and a hole of less than 20 nanometers.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 9, 2020
From: CHEN, FENG; HU, YUFEI; XU, WENJING; SHEN, GANG; WU, ZHIYUAN; HA, TAE HONG
To: APPLIED MATERIALS, INC.
Reel/Frame 052351/0735 →
Continuity (2)
Provisional Application 62830423 · Apr 6, 2019
Related Publication 20200321247A1 · Oct 8, 2020