Capping head for the application of caps on containers or bottles
A capping head for the application of caps on containers or bottles, as well as a capping assembly, are provided. The capping head comprises a hollow housing internally defining at least a first chamber in which a shaft rotating about a longitudinal axis is housed, the rotating shaft being coupled with the hollow housing through the interposition of a magnetic or electromagnetic decoupling assembly comprising at least a rotor and a stator. The decoupling assembly being suitable to allow a relative rotation between the hollow housing and the rotating shaft when the rotating shaft is subjected to a braking torque exceeding a threshold torque. Means for enhancing the thermal dissipation power generated by the decoupling assembly is located inside the hollow housing.
1. A capping head ( 10 ) for the application of caps on containers or bottles, comprising a hollow housing ( 11 ) internally defining at least a first chamber ( 19 ) in which a shaft ( 13 ) rotating about a longitudinal axis (A) is housed, the rotating shaft ( 13 ) being coupled with the hollow housing ( 11 ) through the interposition of a magnetic or electromagnetic decoupling assembly ( 20 ) configured to generate thermal dissipation power and comprising at least a rotor ( 21 ) and a stator ( 22 ), the magnetic or electromagnetic decoupling assembly ( 20 ) being suitable to allow a relative rotation between the hollow housing ( 11 ) and the rotating shaft ( 13 ) when the rotating shaft ( 13 ) is subjected to a braking torque exceeding a threshold torque, wherein inside the hollow housing ( 11 ) there are means for enhancing the thermal dissipation power, said means comprising elements ( 28 a , 29 a , 26 , 17 a , 17 b ) which are different from the rotor ( 21 ) and the stator ( 22 ) and on which eddy currents flow, wherein said elements ( 28 a , 29 a , 26 , 17 a , 17 b ) which are different from the rotor ( 21 ) and the stator ( 22 ) and on which eddy currents flow comprise at least one out of:
at least one coating layer ( 29 a ) of an outer surface portion ( 29 ) of the stator ( 22 ) radially facing the rotor ( 21 ); and/or
at least one coating layer ( 28 a ) of an outer surface portion ( 28 ) of the rotor ( 21 ) radially facing the stator ( 22 ); and/or
at least one axial extension element ( 26 ) of the stator ( 22 ) of the magnetic or electromagnetic decoupling assembly ( 20 ); and/or
at least one annular element ( 17 a , 17 b ) placed at the rotor ( 21 ) of the magnetic or electromagnetic decoupling assembly ( 20 ) in such a way as to define an axial extension of the same rotor ( 21 ) and located around the rotating shaft ( 13 ), said at least one annular element ( 17 a , 17 b ) having such radial size that it does not prevent stator ( 22 ) from sliding between a position of maximum overlap and a position of minimum overlap with rotor ( 21 ).
2. The capping head ( 10 ) according to claim 1 , wherein:
said at least one coating layer ( 29 a ) of the outer surface portion ( 29 ) of the stator ( 22 ) radially facing the rotor ( 21 ) is made of a material having a resistivity lower than or equal to 0.5 Ω*mm 2 /m; and/or
said at least one coating layer ( 28 a ) of the outer surface portion ( 28 ) of the rotor ( 21 ) radially facing the stator ( 22 ) is made of a material having a resistivity lower than or equal to 0.5 Ω*mm 2 /m; and/or
said at least one axial extension element ( 26 ) of the stator ( 22 ) of the magnetic or electromagnetic decoupling assembly ( 20 ) is at least partially made of a material having a resistivity lower than or equal to 0.5 Ω*mm 2 /m; and/or
said at least one annular element ( 17 a , 17 b ) is at least partially made of a material having a resistivity lower than or equal to 0.5 Ω*mm 2 /m.
3. The capping head ( 10 ) according to claim 2 , wherein the material of which are made the at least one coating layer ( 29 a ) of the outer surface portion ( 29 ) of the stator ( 22 ) and/or the at least one coating layer ( 28 a ) of the outer surface portion ( 28 ) of the rotor ( 21 ), and/or at least part of the at least one axial extension element ( 26 ) of the stator ( 22 ) and/or at least part of the at least one axial extension annular element ( 17 a , 17 b ) of the rotor ( 21 ) is any one or more of the materials belonging to the group consisting of:
aluminum;
silver;
copper;
gold;
ferrites;
metal alloys;
metal alloys with rare earth elements.
4. The capping head ( 10 ) according to claim 3 , wherein the at least one coating layer ( 29 a ) of the outer surface portion ( 29 ) of the stator ( 22 ) and/or the at least one coating layer ( 28 a ) of the outer surface portion ( 28 ) of the rotor ( 21 ), and/or at least an outer surface portion of the at least one axial extension element ( 26 ) of the stator ( 22 ) and/or at least an outer surface portion of the at least one axial extension annular element ( 17 a , 17 b ) of the rotor ( 21 ) comprise at least one sectioning notch.
5. The capping head ( 10 ) according to claim 4 , wherein the axial extension element ( 26 ) of the stator ( 22 ) comprises a finning ( 27 ) radially projecting from at least an outer surface portion opposed to an outer surface radially facing the rotor ( 21 ).
6. The capping head ( 10 ) according to claim 5 , wherein the means for enhancing the thermal dissipation power generated by the magnetic or electromagnetic decoupling assembly ( 20 ) comprises at least one screen made of a thermally insulating material ( 46 ) at least partially coating at least a portion of an inner wall of the hollow housing ( 11 ).
7. The capping head ( 10 ) according to claim 3 , wherein the axial extension element ( 26 ) of the stator ( 22 ) comprises a finning ( 27 ) radially projecting from at least an outer surface portion opposed to an outer surface radially facing the rotor ( 21 ).
8. The capping head ( 10 ) according to claim 3 , wherein the hollow housing ( 11 ) internally defines a second chamber ( 40 ) arranged adjacent to the first inner chamber ( 19 ) in axial direction (A), at least one spring ( 41 ) for compensating an axial force being housed in the second inner chamber ( 40 ), wherein a plate ( 42 ) movable in axial direction in order to perform an adjustment of the preloading tension of the at least one compensation spring ( 41 ) is arranged between the first ( 19 ) and the second ( 40 ) inner chamber, the rotating shaft ( 13 ) being hollow to allow the access to the adjustment plate ( 42 ).
9. The capping head ( 10 ) according to claim 2 , wherein the at least one coating layer ( 29 a ) of the outer surface portion ( 29 ) of the stator ( 22 ) and/or the at least one coating layer ( 28 a ) of the outer surface portion ( 28 ) of the rotor ( 21 ), and/or at least an outer surface portion of the at least one axial extension element ( 26 ) of the stator ( 22 ) and/or at least an outer surface portion of the at least one axial extension annular element ( 17 a , 17 b ) of the rotor ( 21 ) comprise at least one sectioning notch.
10. The capping head ( 10 ) according to claim 9 , wherein the axial extension element ( 26 ) of the stator ( 22 ) comprises a finning ( 27 ) radially projecting from at least an outer surface portion opposed to an outer surface radially facing the rotor ( 21 ).
11. The capping head ( 10 ) according to claim 9 , wherein the hollow housing ( 11 ) internally defines a second chamber ( 40 ) arranged adjacent to the first inner chamber ( 19 ) in axial direction (A), at least one spring ( 41 ) for compensating an axial force being housed in the second inner chamber ( 40 ), wherein a plate ( 42 ) movable in axial direction in order to perform an adjustment of the preloading tension of the at least one compensation spring ( 41 ) is arranged between the first ( 19 ) and the second ( 40 ) inner chamber, the rotating shaft ( 13 ) being hollow to allow the access to the adjustment plate ( 42 ).
12. The capping head ( 10 ) according to claim 2 , wherein the axial extension element ( 26 ) of the stator ( 22 ) comprises a finning ( 27 ) radially projecting from at least an outer surface portion opposed to an outer surface radially facing the rotor ( 21 ).
13. The capping head ( 10 ) according to claim 12 , wherein the hollow housing ( 11 ) internally defines a second chamber ( 40 ) arranged adjacent to the first inner chamber ( 19 ) in axial direction (A), at least one spring ( 41 ) for compensating an axial force being housed in the second inner chamber ( 40 ), wherein a plate ( 42 ) movable in axial direction in order to perform an adjustment of the preloading tension of the at least one compensation spring ( 41 ) is arranged between the first ( 19 ) and the second ( 40 ) inner chamber, the rotating shaft ( 13 ) being hollow to allow the access to the adjustment plate ( 42 ).
14. The capping head ( 10 ) according to claim 2 , wherein the hollow housing ( 11 ) internally defines a second chamber ( 40 ) arranged adjacent to the first inner chamber ( 19 ) in axial direction (A), at least one spring ( 41 ) for compensating an axial force being housed in the second inner chamber ( 40 ), wherein a plate ( 42 ) movable in axial direction in order to perform an adjustment of the preloading tension of the at least one compensation spring ( 41 ) is arranged between the first ( 19 ) and the second ( 40 ) inner chamber, the rotating shaft ( 13 ) being hollow to allow the access to the adjustment plate ( 42 ).
15. The capping head ( 10 ) according to claim 1 , wherein the hollow housing ( 11 ) internally defines a second chamber ( 40 ) arranged adjacent to the first inner chamber ( 19 ) in axial direction (A), at least one spring ( 41 ) for compensating an axial force being housed in the second inner chamber ( 40 ), wherein a plate ( 42 ) movable in axial direction in order to perform an adjustment of the preloading tension of the at least one compensation spring ( 41 ) is arranged between the first ( 19 ) and the second ( 40 ) inner chamber, the rotating shaft ( 13 ) being hollow to allow the access to the adjustment plate ( 42 ).
16. The capping head ( 10 ) according to claim 15 , wherein the adjustment plate ( 42 ) comprises a threaded peripheral surface ( 42 a ) coupled with a threaded circular opening ( 44 ) interposed between the first ( 19 ) and the second ( 40 ) inner chamber, the threaded peripheral surface ( 42 a ) of the adjustment plate ( 42 ) comprising a plurality of axial longitudinal slots ( 43 ), preferably arranged at regular angular intervals.
17. The capping head ( 10 ) according to claim 15 , wherein a plurality of pressing members ( 45 ) radially project from the periphery of the circular opening ( 44 ), which members ( 45 ) are suitable to engage with the longitudinal slots ( 43 ) of the adjustment plate ( 42 ) when the longitudinal slots ( 43 ) are at angular positions corresponding to the angular positions of the pressing members ( 45 ).
18. The capping head ( 10 ) according to claim 1 , wherein the rotor ( 21 ) and the stator ( 22 ) of the magnetic decoupling assembly ( 20 ) comprise a magnetic rotor ( 21 ) shaped as a first hollow cylindrical element and a magnetic stator ( 22 ) shaped as a second hollow cylindrical element placed radially more outwards with respect to the first hollow cylindrical element ( 21 ), the stator ( 22 ) being connected to the hollow housing ( 11 ) in a rotationally fixed manner, but so as to be axially translatable between the maximum overlap position and the minimum overlap position with the rotor ( 21 ), the rotor ( 21 ) being connected to the rotating shaft in a rotationally fixed manner.
19. A capping assembly comprising a movable support structure for moving at least one capping head ( 10 ) for the application of caps on containers or bottles according to claim 1 along a conveying path of containers to be capped.
20. The capping head ( 10 ) according to claim 1 , wherein the means for enhancing the thermal dissipation power generated by the magnetic or electromagnetic decoupling assembly ( 20 ) comprises at least one screen made of a thermally insulating material ( 46 ) at least partially coating at least a portion of an inner wall of the hollow housing ( 11 ).
21. The capping head ( 10 ) according to claim 1 , wherein:
said at least one coating layer ( 29 a ) of the outer surface portion ( 29 ) of the stator ( 22 ) radially facing the rotor ( 21 ) is made of a material having a resistivity lower than or equal to 0.1 Ω*mm 2 /m; and/or
said at least one coating layer ( 28 a ) of the outer surface portion ( 28 ) of the rotor ( 21 ) radially facing the stator ( 22 ) is made of a material having a resistivity lower than or equal to 0.1 Ω*mm 2 /m; and/or
said at least one axial extension element ( 26 ) of the stator ( 22 ) of the magnetic or electromagnetic decoupling assembly ( 20 ) is at least partially made of a material having a resistivity lower than or equal to 0.1 Ω*mm 2 /m; and/or
said at least one annular element ( 17 a , 17 b ) is at least partially made of a material having a resistivity lower than or equal to 0.1 Ω*mm 2 /m.
22. The capping head ( 10 ) according to claim 1 , wherein:
said at least one coating layer ( 29 a ) of the outer surface portion ( 29 ) of the stator ( 22 ) radially facing the rotor ( 21 ) is made of a material having a resistivity lower than or equal to 0.05 Ω*mm 2 /m; and/or
said at least one coating layer ( 28 a ) of the outer surface portion ( 28 ) of the rotor ( 21 ) radially facing the stator ( 22 ) is made of a material having a resistivity lower than or equal to 0.05 Ω*mm 2 /m; and/or
said at least one axial extension element ( 26 ) of the stator ( 22 ) of the magnetic or electromagnetic decoupling assembly ( 20 ) is at least partially made of a material having a resistivity lower than or equal to 0.05 Ω*mm 2 /m; and/or
said at least one annular element ( 17 a , 17 b ) is at least partially made of a material having a resistivity lower than or equal to 0.05 Ω*mm 2 /m.