IP Library › Granted Patent US 11,204,239
Granted Patent B2
US 11,204,239 · App. 16/931,832 · Granted Dec 21, 2021

Metrology method, target and substrate

Inventors: Kaustuve Bhattacharyya (Veldhoven, NL); Henricus Wilhelmus Maria Van Buel ('s-Hertogenbosch, NL); Christophe David Fouquet (Retie, BE); Hendrik Jan Hidde Smilde (Veldhoven, NL); Maurits Van Der Schaar (Eindhoven, NL); Arie Jeffrey Den Boef (Waalre, NL); Richard Johannes Franciscus Van Haren (Waalre, NL); Xing Lan Liu (Veldhoven, NL); Johannes Marcus Maria Beltman (Knegsel, NL); Andreas Fuchs (Meerbusch, DE); Omer Abubaker Omer Adam (Eindhoven, NL); Michael Kubis (Meerbusch, DE); Martin Jacobus Johan Jak ('s-Hertogenbosch, NL)
Assignee: ASML Netherlands B.V.
G01B11/14G03F7/70633G03F7/70683
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Quick Facts
Patent No.
US 11,204,239
App. No.
16/931,832
Granted
Dec 21, 2021
Kind
B2
Abstract

A diffraction measurement target that has at least a first sub-target and at least a second sub-target, and wherein (1) the first and second sub-targets each include a pair of periodic structures and the first sub-target has a different design than the second sub-target, the different design including the first sub-target periodic structures having a different pitch, feature width, space width, and/or segmentation than the second sub-target periodic structure or (2) the first and second sub-targets respectively include a first and second periodic structure in a first layer, and a third periodic structure is located at least partly underneath the first periodic structure in a second layer under the first layer and there being no periodic structure underneath the second periodic structure in the second layer, and a fourth periodic structure is located at least partly underneath the second periodic structure in a third layer under the second layer.

Claims (65)

1. A method comprising:

illuminating a measurement target on a substrate with radiation, wherein:

the measurement target comprises at least a first sub-target and a second sub-target,

each of the first sub-target and the second sub-target has a first periodic structure having features extending in a first direction and a second periodic structure having features extending in a second different direction, wherein the pitch of the first periodic structure of each of the first sub-target and the second sub-target is selected from the range 100-1000 nm and the pitch of the second periodic structure of each of the first sub-target and the second sub-target is selected from the range 100-1000 nm,

the first sub-target at least partly overlays a third sub-target and the second sub-target at least partly overlays a fourth sub-target, and

the first sub-target has a different design than the third sub-target and/or the second sub-target has a different design than the fourth sub-target; and

detecting radiation scattered by at least the first and second sub-targets to obtain for the measurement target a measurement representing one or more parameters of a lithographic process.

2. The method of claim 1 , wherein the first sub-target has a different feature width or different space width than the third sub-target and/or the second sub-target has a different feature width or different space width than the fourth sub-target.

3. The method of claim 1 , wherein the first sub-target has a different design than the second sub-target.

4. The method of claim 3 , wherein the first sub-target has a different feature width, different pitch, or different space width than the second sub-target.

5. The method of claim 1 , wherein the third sub-target has a different design than the fourth sub-target.

6. The method of claim 5 , wherein the third sub-target has a different feature width, different pitch or different space width than the fourth sub-target.

7. The method of claim 1 , wherein the first and second periodic structures of the second sub-target meet at a central portion of the measurement target and the first and second periodic structures of the first sub-target are arranged around a periphery of the first and second periodic structures of the second sub-target.

8. The method of claim 1 , wherein the one or more parameters of the lithographic process comprises overlay.

9. The method of claim 1 , wherein a bias between the first sub-target and the second sub-target is less than or equal to 60 nm.

10. The method of claim 1 , wherein the illuminating comprising illuminating a measurement spot on the measurement target that covers at one time at least part of each of the first and second periodic structures of the first sub-target and the first and second periodic structures of the second sub-target.

11. The method of claim 1 , wherein the third and fourth sub-targets each comprise periodic structures.

12. The method of claim 1 , wherein the detecting comprises detecting radiation scattered by at least the first, second, third and fourth sub-targets to obtain for the measurement target a measurement representing the one or more parameters of the lithographic process.

13. The method of claim 1 , wherein the detecting radiation comprises forming a dark field image of at least the first and second sub-targets.

14. The method of claim 1 , wherein the first sub-target has a different pitch than the third sub-target and/or the second sub-target has a different pitch than the fourth sub-target.

15. A non-transitory computer program product comprising machine-readable instructions therein, the instructions, upon execution by a computer system, configured to cause the computer system to at least cause performance of:

illumination of a measurement target on a substrate with radiation, wherein:

the measurement target comprises at least a first sub-target and a second sub-target,

each of the first sub-target and the second sub-target has a first periodic structure having features extending in a first direction and a second periodic structure having features extending in a second different direction, wherein the pitch of the first periodic structure of each of the first sub-target and the second sub-target is selected from the range 100-1000 nm and the pitch of the second periodic structure of each of the first sub-target and the second sub-target is selected from the range 100-1000 nm,

the first sub-target at least partly overlays a third sub-target and the second sub-target at least partly overlays a fourth sub-target, and

the first sub-target has a different design than the third sub-target and/or the second sub-target has a different design than the fourth sub-target; and

detection of radiation scattered by at least the first and second sub-targets to obtain for the measurement target a measurement representing one or more parameters of a lithographic process.

16. A measurement target for determination of one or more parameters of a lithographic process, the target comprising:

at least a first sub-target, and

a second sub-target, wherein:

each of the first sub-target and the second sub-target has a first periodic structure having features extending in a first direction and a second periodic structure having features extending in a second different direction, wherein the pitch of the first periodic structure of each of the first sub-target and the second sub-target is selected from the range 100-1000 nm and the pitch of the second periodic structure each of the first sub-target and the second sub-target is selected from the range 100-1000 nm,

the first sub-target at least partly overlays a third sub-target and the second sub-target at least partly overlays a fourth sub-target, and

the first sub-target has a different design than the third sub-target and/or the second sub-target has a different design than the fourth sub-target.

17. The target of claim 16 , wherein the first sub-target has a different feature width or different space width than the third sub-target and/or the second sub-target has a different feature width or different space width than the fourth sub-target.

18. The target of claim 16 , wherein the first sub-target has a different design than the second sub-target.

19. The target of claim 16 , wherein the target is a dark-field image-based target.

20. The target of claim 16 , wherein the target is capable of measuring overlay in the range of 30 nm or less.

21. The target of claim 16 , wherein the first sub-target has a different pitch than the third sub-target and/or the second sub-target has a different pitch than the fourth sub-target.

22. A substrate comprising the target of claim 16 .

23. A method comprising:

illuminating a measurement target on a substrate with radiation, wherein:

the measurement target comprises at least a first sub-target and a second sub-target,

each of the first sub-target and the second sub-target has a first periodic structure having features extending in a first direction and a second periodic structure having features extending in a second different direction,

the first sub-target at least partly overlays a third sub-target and the second sub-target at least partly overlays a fourth sub-target, and

the first sub-target has a different feature width or different space width than the third sub-target and/or the second sub-target has a different feature width or different space width than the fourth sub-target; and

detecting radiation scattered by at least the first and second sub-targets to obtain for the measurement target a measurement representing one or more parameters of a lithographic process.

24. The method of claim 23 , wherein the first sub-target has a different pitch than the third sub-target and/or the second sub-target has a different pitch than the fourth sub-target.

25. The method of claim 23 , wherein the first sub-target has a different design than the second sub-target.

26. The method of claim 25 , wherein the first sub-target has a different feature width, different pitch, or different space width than the second sub-target.

27. The method of claim 23 , wherein the third sub-target has a different design than the fourth sub-target.

28. The method of claim 27 , wherein the third sub-target has a different feature width, different pitch or different space width than the fourth sub-target.

29. The method of claim 23 , wherein the first and second periodic structures of the second sub-target meet at a central portion of the measurement target and the first and second periodic structures of the first sub-target are arranged around a periphery of the first and second periodic structures of the second sub-target.

30. The method of claim 23 , wherein the one or more parameters of the lithographic process comprises is overlay.

31. The method of claim 23 , wherein a bias between the first sub-target and the second sub-target is less than or equal to 60 nm.

32. The method of claim 23 , wherein the illuminating comprising illuminating a measurement spot on the measurement target that covers at one time at least part of each of the first and second periodic structures of the first sub-target and the first and second periodic structures of the second sub-target.

33. The method of claim 23 , wherein the third and fourth sub-targets each comprise periodic structures.

34. The method of claim 23 , wherein the detecting comprises detecting radiation scattered by at least the first, second, third and fourth sub-targets to obtain for the measurement target a measurement representing the one or more parameters of the lithographic process.

35. The method of claim 23 , wherein the detecting radiation comprises forming a dark field image of at least the first and second sub-targets.

36. A non-transitory computer program product comprising machine-readable instructions therein, the instructions, upon execution by a computer system, configured to cause the computer system to at least cause performance of:

illumination of a measurement target on a substrate with radiation, wherein:

the measurement target comprises at least a first sub-target and a second sub-target,

each of the first sub-target and the second sub-target has a first periodic structure having features extending in a first direction and a second periodic structure having features extending in a second different direction,

the first sub-target at least partly overlays a third sub-target and the second sub-target at least partly overlays a fourth sub-target, and

the first sub-target has a different feature width or different space width than the third sub-target and/or the second sub-target has a different feature width or different space width than the fourth sub-target; and

detecting radiation scattered by at least the first and second sub-targets to obtain for the measurement target a measurement representing one or more parameters of a lithographic process.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2020
From: BHATTACHARYYA, KAUSTUVE; FOUQUET, CHRISTOPHE DAVID; FUCHS, ANDREAS; DEN BOEF, ARIE JEFFREY; VAN DER SCHAAR, MAURITS; KUBIS, MICHAEL; ADAM, OMER ABUBAKER OMER; JAK, MARTIN JACOBUS JOHAN
To: ASML NETHERLANDS B.V.
Reel/Frame 053250/0284 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2020
From: BHATTACHARYYA, KAUSTUVE; FOUQUET, CHRISTOPHE DAVID; DEN BOEF, ARIE JEFFREY; FUCHS, ANDREAS; VAN DER SCHAAR, MAURITS; ADAM, OMER ABUBAKER OMER; KUBIS, MICHAEL; JAK, MARTIN JACOBUS JOHAN; VAN BUEL, HENRICUS WILHELMUS MARIA; BELTMAN, JOHANNES MARCUS MARIA; VAN HAREN, RICHARD JOHANNES FRANCISCUS; SMILDE, HENDRIK JAN HIDDE; LIU, XING LAN
To: ASML NETHERLANDS B.V.
Reel/Frame 053250/0312 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 20, 2020
From: BHATTACHARYYA, KAUSTUVE; FOUQUET, CHRISTOPHE DAVID; DEN BOEF, ARIE JEFFREY; FUCHS, ANDREAS; VAN DER SCHAAR, MAURITS; ADAM, OMER ABUBAKER OMER; KUBIS, MICHAEL; JAK, MARTIN JACOBUS JOHAN; VAN BUEL, HENRICUS WILHELMUS MARIA; BELTMAN, JOHANNES MARCUS MARIA; VAN HAREN, RICHARD JOHANNES FRANCISCUS; SMILDE, HENDRIK JAN HIDDE; LIU, XING LAN
To: ASML NETHERLANDS B.V.
Reel/Frame 053250/0334 →
Priority Claims (1)
EP 14182962 · Aug 29, 2014 · regional
Continuity (5)
Continuation 16507297 · Jul 10, 2019
Continuation 14835504 · Aug 25, 2015
Provisional Application 62170008 · Jun 2, 2015
Provisional Application 62090801 · Dec 11, 2014
Related Publication 20200348125A1 · Nov 5, 2020
Cited By (2)
US 12,292,694 US 12,429,328