IP Library Granted Patent US 11,255,128
Granted Patent B2
US 11,255,128 · App. 16/750,488 · Granted Feb 22, 2022

Drilling boreholes with a hybrid bit

Inventors: Atallah N. Alharbi (Dhahran, SA); Abdulrahman K. Aleid (Dhahran, SA)
Assignee: Saudi Arabian Oil Company
E21B10/04E21B10/14
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Quick Facts
Patent No.
US 11,255,128
App. No.
16/750,488
Granted
Feb 22, 2022
Kind
B2
Abstract

A hybrid wellbore drilling bit assembly and a method for drilling a borehole with a hybrid wellbore drilling bit assembly are described. A base connects the hybrid wellbore drill bit assembly to a drill string. Blades are connected to the base, extending away from the base along the longitudinal axis and tapering toward the longitudinal axis of the hybrid wellbore drilling bit assembly base creating a tapered cavity. The blades have cutters to shear a core of the Earth that enters the cavity. The core of Earth expands in the cavity. A crusher is connected to the base and positioned within the cavity which crushes the core of Earth.

Claims (27)

1. A wellbore drilling bit assembly comprising:

a base configured to connect the wellbore drill bit assembly to a drill string along a longitudinal axis of the base, the base defining a circumference;

a plurality of blades extending away from the base along the longitudinal axis and tapering toward the longitudinal axis, the plurality of blades arranged on the circumference to define a cavity, the plurality of blades configured to shear a core of the Earth, the cavity configured to allow the core to expand within the cavity; and

a crusher connected to the base and positioned within the cavity, the crusher configured to crush the core of Earth, the crusher comprising a roller configured to crush the core of the Earth, the roller installed on the crusher, the roller installed on a second axis extending away from the longitudinal axis and toward the circumference.

2. The wellbore drilling bit assembly of claim 1 , wherein each blade has a first end connected to the circumference of the base and a second end extending away from the base along the longitudinal axis, the second end nearer the longitudinal axis compared to the first end.

3. The wellbore drilling bit assembly of claim 1 , wherein the wellbore drill bit assembly further comprises a leading ring connected to the plurality of the second end of the plurality of blades, the leading ring configured to drill the Earth and to evacuate debris.

4. The wellbore drilling bit assembly of claim 3 , wherein the plurality of blades comprise a first blade and a second blade separated by a gap, a circumferential portion of the leading ring between a first blade and a second blade positioned within the gap and offset from a second end of the first blade and a second end of the second blade.

5. The wellbore drilling bit assembly of claim 1 , wherein a surface of the plurality of the blades, the base, and the crusher define a void, the void configured to evacuate a debris from the cavity.

6. The wellbore drilling bit assembly of claim 5 , wherein the void is further defined by a leading ring, wherein the leading ring is connected to the plurality of the second end of the plurality of blades, the leading ring configured to drill the Earth and to evacuate debris.

7. The wellbore drilling bit assembly of claim 1 , wherein an outer surface of the crusher is offset from the longitudinal axis by an angle, wherein the second axis on which the roller is installed is offset by an angle from the longitudinal axis, and wherein the angle by which the crusher is offset from the longitudinal axis corresponds to the angle by which the roller is offset from the longitudinal axis.

8. A method for drilling a wellbore with a wellbore drilling bit assembly comprising:

structurally supporting, by a base of the wellbore drilling bit assembly, the wellbore drilling bit assembly to a drill string along a longitudinal axis of the base, the base defining a circumference;

shearing a core of the Earth, by a plurality of blades, each blade having a first end connected to the circumference of the base and a second end extending away from the base along the longitudinal axis and tapering toward the longitudinal axis, the plurality of blades defining a cavity between the base and the second ends of the plurality of blades within which the core of the Earth expands during shearing; and

crushing the core of the Earth, by a crusher connected to the base and positioned within the cavity, wherein the crusher comprises a roller on a second axis extending away from the base, wherein the roller is installed on the crusher, wherein an outer surface of the crusher is offset from the longitudinal axis by an angle, wherein the second axis on which the roller is installed is offset by an angle from the longitudinal axis, and wherein the angle by which the crusher is offset from the longitudinal axis corresponds to the angle by which the roller is offset from the longitudinal axis.

9. The method of claim 8 , further comprising shearing the core of the Earth with a leading ring connected to the second end of the plurality of blades, the leading ring configured to drill the Earth and to evacuate debris.

10. The method of claim 9 , further comprising:

shearing the core of the Earth with a first surface of the leading ring; and

shearing the core of the Earth with a second surface of the leading ring, wherein the second surface of the leading ring is offset from the first surface of the leading ring.

11. A wellbore drilling bit assembly comprising:

a base configured to connect the wellbore drill bit assembly to a drill string along a longitudinal axis of the base, the base defining a circumference;

a plurality of blades extending away from the base along the longitudinal axis and tapering toward the longitudinal axis, the plurality of blades arranged on the circumference to define a cavity, the plurality of blades configured to shear a core of the Earth, the cavity configured to allow the core to expand within the cavity;

a crusher connected to the base and positioned within the cavity, the crusher configured to crush the core of the Earth;

a roller installed on the crusher, wherein an outer surface of the crusher is offset from the longitudinal axis by an angle, wherein the second axis on which the roller is installed is offset by an angle from the longitudinal axis, and wherein the angle by which the crusher is offset from the longitudinal axis corresponds to the angle by which the roller is offset from the longitudinal axis; and

a leading ring, the leading ring connected to a plurality of second ends of the plurality of blades, wherein the plurality of blades comprise a first blade and a second blade separated by a gap, a circumferential portion of the leading ring between a first blade and a second blade positioned within the gap and offset from a second end of the first blade and a second end of the second blade, the leading ring configured to drill the Earth and to evacuate debris.

12. The wellbore drilling bit assembly of claim 11 , wherein the plurality of blades each blade having a first end connected to the circumference of the base and a second end extending away from the base along the longitudinal axis and tapering toward the longitudinal axis is configured to allow the Earth in the cavity to expand.

13. The wellbore drilling bit assembly of claim 11 , wherein the crusher further comprises a roller configured to crush the core of the Earth on a second axis extending away from the longitudinal axis and toward the circumference.

14. The wellbore drilling bit assembly of claim 11 , wherein a void defined by a surface of the plurality of the blades, the base, the crusher, and the leading ring, the void configured to evacuate a debris from the cavity.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 24, 2020
From: ALHARBI, ATALLAH N.; ALEID, ABDULRAHMAN K.
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 051695/0483 →
Continuity (1)
Related Publication 20210230943A1 · Jul 29, 2021
Cited By (1)
US 12,497,883