IP Library Granted Patent US 12,497,883
Granted Patent B2
US 12,497,883 · App. 18/502,794 · Granted Dec 16, 2025

Increasing hydrocarbon recovery in a multipurpose well

Inventor: Abdulrahman K. Aleid (Dhahran, SA)
Assignee: Saudi Arabian Oil Company
E21B43/385E21B43/128
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Quick Facts
Patent No.
US 12,497,883
App. No.
18/502,794
Granted
Dec 16, 2025
Kind
B2
Abstract

Systems and methods for downhole separation of water from hydrocarbons in a wellbore can include a first seal limiting flow of fluids downhole in the wellbore and a second seal limiting flow of fluids uphole in the wellbore. A hydrocarbon separator is positioned to receive fluids present in the wellbore between the first seal and the second seal and discharge hydrocarbons into the wellbore uphole of the second seal. A liquid collection vessel receives water discharged by the hydrocarbon separator. A conduit extends downhole from the liquid collection vessel through the first seal and the second seal. A pump installed with the conduit is operable to pump fluids from liquid collection vessel downhole and out of the wellbore.

Claims (32)

1 . A system for downhole separation of water from hydrocarbons in a wellbore, the system comprising:

a first seal disposed in the wellbore downhole of apertures extending through a casing of the wellbore, the first seal limiting flow of fluids downhole in the wellbore;

a second seal disposed in the wellbore uphole of the apertures extending through the casing of the wellbore, the second seal limiting flow of fluids uphole in the wellbore;

a hydrocarbon separator positioned to receive fluids present in the wellbore between the first seal and the second seal, the hydrocarbon separator discharging hydrocarbons into the wellbore uphole of the second seal;

a liquid collection vessel receiving a liquid-dominated stream including water discharged by the hydrocarbon separator;

a conduit extending downhole from the liquid collection vessel through the first seal and the second seal;

a valve system operated based on water saturation in the liquid collection vessel; and

a pump installed with the conduit and operable to pump fluids from liquid collection vessel downhole and out of the wellbore.

2 . The system of claim 1 , wherein the hydrocarbon separator comprises a liquid-gas separator.

3 . The system of claim 2 , wherein the hydrocarbon separator further comprises a water-oil separator.

4 . The system of claim 1 , wherein the hydrocarbon separator comprises a water-gas separator.

5 . The system of claim 1 , wherein the hydrocarbon separator comprises a water-oil separator.

6 . The system of claim 1 , wherein the valve system is configured to open when water saturation in the liquid collection vessel exceeds 98%.

7 . The system of claim 6 , wherein the valve system is configured to close when water saturation in the liquid collection vessel drops 95%.

8 . The system of claim 1 , further comprising a third seal installed at the bottom of the casing.

9 . The system of claim 8 , wherein the conduit extends past the third seal.

10 . The system of claim 1 , wherein the pump is an inverted electrical submersible pump.

11 . The system of claim 1 , wherein the first seal and the second seal comprise packers.

12 . A system for downhole separation of water from hydrocarbons in a wellbore, the system comprising:

a first seal disposed in the wellbore downhole of apertures extending through a casing of the wellbore, the first seal limiting flow of fluids downhole in the wellbore;

a second seal disposed in the wellbore uphole of the apertures extending through the casing of the wellbore, the second seal limiting flow of fluids uphole in the wellbore;

a liquid-gas separator positioned to receive fluids present in the wellbore between the first seal and the second seal, the liquid-gas separator discharging hydrocarbons into the wellbore uphole of the second seal;

a liquid collection vessel receiving water discharged by the hydrocarbon separator;

a conduit extending downhole from the liquid collection vessel through the first seal and the second seal;

a pump installed with the conduit and operable to pump fluids from liquid collection vessel downhole and out of the wellbore, and

a valve system operated based on water saturation, the valve system controlling the pump.

13 . The system of claim 12 , wherein the liquid-gas separator comprises a water-gas separator.

14 . The system of claim 12 , wherein the liquid-gas separator comprises a water-oil separator.

15 . The system of claim 12 , wherein the valve system is configured to open when water saturation in the liquid collection vessel exceeds 98%.

16 . The system of claim 15 , wherein the valve system is configured to close when water saturation in the liquid collection vessel drops 95%.

17 . The system of claim 12 , further comprising a third seal installed at the bottom of the casing, wherein the conduit extends past the third seal.

18 . The system of claim 12 , wherein the pump is an inverted electrical submersible pump.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 29, 2023
From: ALEID, ABDULRAHMAN K.
To: SAUDI ARABIAN OIL COMPANY
Reel/Frame 065978/0867 →
Continuity (1)
Related Publication 20250146398A1 · May 8, 2025
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