IP Library › Granted Patent US 11,368,083
Granted Patent B2
US 11,368,083 · App. 16/280,856 · Granted Jun 21, 2022

Method and device for discharging a DC-link capacitor

Inventors: Sebastian Appel (Friedrichshafen, DE); Manuel Schwab (Friedrichshafen, DE)
Assignee: ZF FRIEDRICHSHAFEN AG
H02M1/32H02J7/345H02M7/219H02M7/5387H02M1/322
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Quick Facts
Patent No.
US 11,368,083
App. No.
16/280,856
Granted
Jun 21, 2022
Kind
B2
Abstract

A method for the discharging a DC-link capacitor includes electrically coupling the DC-link capacitor to at least one half-bridge, wherein the half-bridge comprises at least two switches and that are connected in series. The method includes at least one step in which the switches and of the half-bridge are controlled in order to carry out a simultaneous closing of the switches.

Claims (35)

1. A method for discharging of at least one DC-link capacitor, wherein the at least one DC-link capacitor is electrically coupled in parallel with at least a first half-bridge and a second half-bridge, wherein the first half-bridge comprises at least two switches that are connected in series, wherein the second half-bridge comprises at least two additional switches that are connected in series, wherein the method comprises:

controlling the at least two switches of the first half-bridge to close simultaneously in order to short circuit two terminals of the at least one DC-link capacitor such that the DC-link capacitor discharges directly through both of the at least two switches of the first half-bridge;

subsequently controlling the at least two switches of the first half-bridge to open simultaneously after having been closed in order to cease the discharge of the at least one DC-link capacitor through the at least two switches of the first half-bridge;

controlling the at least two additional switches of the second half-bridge to close simultaneously in order to short circuit the two terminals of the at least one DC-link capacitor such that the DC-link capacitor discharges directly through both of the at least two additional switches of the second half-bridge;

subsequently controlling the at least two additional switches of the second half-bridge to open simultaneously after having been closed in order to cease the discharge of the at least one DC-link capacitor through the at least two additional switches of the second half-bridge; and

repeating a cycle comprising the preceding four steps in predefined intervals until the at least one DC-link capacitor is substantially discharged,

wherein the steps of controlling the at least two switches of the first half-bridge to close simultaneously and subsequently controlling the at least two switches of the first half-bridge to open simultaneously are performed with a temporal offset with respect to the steps of controlling the at least two additional switches of the second half-bridge to close simultaneously and subsequently controlling the at least two additional switches of the second half-bridge to open simultaneously such that the at least one DC-link capacitor does not discharge through both of the first half-bridge and the second half-bridge at the same time.

2. The method according to claim 1 , further comprising:

controlling the at least two switches of the first half-bridge to close simultaneously and subsequently open simultaneously such that a time that the at least two switches are closed does not exceed a predetermined threshold value.

3. The method according to claim 2 , further comprising:

deactivating a protection unit of the first half-bridge, wherein the protection unit is configured to monitor that a state of the at least two switches of the first half-bridge are not switched on for more than a maximum switching-on duration.

4. The method according to claim 2 , further comprising: activating the discharging of the at least one DC-link capacitor in response to at least one of an error message or an information about the presence of a generator operation of an electrical machine that is coupled to the at least the first half-bridge is provided.

5. The method according to claim 1 , further comprising:

deactivating a protection unit of the first half-bridge, wherein the protection unit is configured to monitor that a state of the at least two switches of the first half-bridge are not switched on for more than a maximum switching-on duration.

6. The method according to claim 5 , further comprising:

reactivating the protection unit after the protection unit has been deactivated for a predetermined period of time.

7. The method according to claim 1 , further comprising: activating the discharging of the at least one DC-link capacitor in response to at least one of an error message or an information about the presence of a generator operation of an electrical machine that is coupled to the at least the first half-bridge is provided.

8. The method according to claim 7 , wherein the error message refers to an information regarding at least one of an error condition or a surge voltage of the DC-link capacitor.

9. A device comprising:

a controller configured to:

control at least two switches of a first half-bridge to close simultaneously in order to short circuit two terminals of at least one DC-link capacitor electrically coupled in parallel with the first half-bridge such that the DC-link capacitor discharges directly through both of the at least two switches of the first half-bridge;

subsequently control the at least two switches of the first half-bridge to open simultaneously after having been closed in order to cease the discharge of the at least one DC-link capacitor through the at least two switches of the first half-bridge;

control at least two additional switches of a second half-bridge to close simultaneously in order to short circuit the two terminals of the at least one DC-link capacitor electrically coupled in parallel with the second half-bridge such that the DC-link capacitor discharges directly through both of the at least two additional switches of the second half-bridge;

subsequently controlling the at least two additional switches of the second half-bridge to open simultaneously after having been closed in order to cease the discharge of the at least one DC-link capacitor through the at least two additional switches of the second half-bridge;

repeat a cycle comprising the preceding four steps in predefined intervals until the at least one DC-link capacitor is substantially discharged; and

perform the steps of controlling the at least two switches of the first half-bridge to close simultaneously and subsequently controlling the at least two switches of the first half-bridge to open simultaneously with a temporal offset with respect to the steps of controlling the at least two additional switches of the second half-bridge to close simultaneously and subsequently controlling the at least two additional switches of the second half-bridge to open simultaneously such that the at least one DC-link capacitor does not discharge through both of the first half-bridge and the second half-bridge at the same time.

10. An electrical drive system, comprising:

the device according to claim 9 ;

the at least the first half-bridge;

the at least the second half-bridge; and

the at least one DC-link capacitor.

11. The device according to claim 9 , wherein the processor is further configured to:

deactivate a protection unit of the first half-bridge, wherein the protection unit is configured to monitor that a state of the at least two switches of the first half-bridge are not switched on for more than a maximum switching-on duration.

12. The device according to claim 9 , wherein the controller is further configured to:

activate the discharging of the at least one DC-link capacitor in response to at least one of an error message or an information about the presence of a generator operation of an electrical machine that is coupled to the at least the first half-bridge is provided.

Assignments (2)
CORRECTIVE ASSIGNMENT TO CORRECT THE OMISSION SECOND ASSIGNOR'S NAME PREVIOUSLY RECORDED AT REEL: 048401 FRAME: 0061. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT . Recorded May 19, 2022
From: APPEL, SEBASTIAN; SCHWAB, MANUEL
To: ZF FRIEDRICHSHAFEN AG
Reel/Frame 060129/0802 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 21, 2019
From: SCHWAB, MANUEL
To: ZF FRIEDRICHSHAFEN AG
Reel/Frame 048401/0061 →
Priority Claims (1)
DE DE102018202661.0 · Feb 22, 2018 · national
Continuity (1)
Related Publication 20190260286A1 · Aug 22, 2019
Cited By (2)
US 12,222,738 US 12,267,989