IP Library › Granted Patent US 11,380,899
Granted Patent B2
US 11,380,899 · App. 16/347,677 · Granted Jul 5, 2022

Positive electrode, secondary battery including the same, and method for manufacturing using dry mixing at high shear force

Inventors: Chang Wan Koo (Daejeon, KR); Sang Hoon Choy (Daejeon, KR)
Assignee: LG ENERGY SOLUTION, LTD.
H01M4/663H01M4/0435H01M4/623H01M10/0525H01M2004/027H01M2004/028
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Quick Facts
Patent No.
US 11,380,899
App. No.
16/347,677
Granted
Jul 5, 2022
Kind
B2
Abstract

The present invention relates to a method for preparing a positive electrode, comprising preparing a mixture by dry mixing a positive electrode active material, a dry conductive material, and a dry binder, applying high shear force to the mixture, disposing the mixture on a current collector, and rolling the current collector on which the mixture is disposed, wherein the dry conductive material is at least any one of a carbon nanotube and a carbon fiber, and the high 10 shear force is 100 N to 500 N.

Claims (34)

1. A positive electrode, comprising:

a current collector; and

a positive electrode active material layer disposed on the current collector, wherein the positive electrode active material layer comprises a positive electrode active material, a dry conductive material, and a dry binder, the positive electrode active material, the dry conductive material, and the dry binder have been subjected to a high shear force to form granules,

the dry conductive material comprises at least one of a carbon nanotube and a carbon fiber,

wherein the carbon nanotube has an average length from 5 μm to 80 μm,

wherein the carbon fiber has an average length from 5 μm to 10 μm,

the high shear force is 100 N to 500 N, and the positive electrode has a thickness deviation of 5 m or less.

2. The positive electrode of claim 1 , wherein the electrode adhesion of the positive electrode active material layer is 35 gf/20 mm to 200 gf/20 mm.

3. The positive electrode of claim 1 , wherein the dry conductive material is present in an amount of 1 wt % to 10 wt % based on a total weight of the positive electrode active material layer.

4. A secondary battery comprising:

the positive electrode of claim 1 ;

a negative electrode;

a separator disposed between the positive electrode and the negative electrode; and

an electrolyte.

5. The positive electrode of claim 1 , wherein the dry conductive material is in a form of a powder in which solvent is not present, and the dry binder is in a form of a powder in which solvent is not present.

6. A method for manufacturing a positive electrode, comprising:

preparing a mixture by dry mixing a positive electrode active material, a dry conductive material, and a dry binder;

applying high shear force to the mixture, wherein the positive electrode active material, the dry conductive material, and the dry binder are aggregated to form granules;

disposing the mixture on a current collector; and

rolling the current collector on which the mixture is disposed,

wherein

the dry conductive material is at least one of a carbon nanotube and a carbon fiber,

wherein the carbon nanotube has an average length from 5 μm to 80 μm,

wherein the carbon fiber has an average length from 5 μm to 10 μm, and

the high shear force is 100 N to 500 N.

7. The method of claim 6 , wherein the dry conductive material is carbon nanotube, which is a bundle shape carbon nanotube in which a plurality of carbon nanotube unit bodies are aggregated, and average diameters of the carbon nanotube unit bodies are 5 nm to 100 nm.

8. The method of claim 6 , wherein the dry conductive material is carbon fiber, and an average diameter of the carbon fiber is 5 nm to 500 nm.

9. The method of claim 6 , wherein the applying of high shear force to the mixture comprises shear-compressing the mixture to apply high shear force thereto.

10. The method of claim 6 , wherein the disposing of the mixture comprises disposing the mixture in a uniform thickness on the current collector by a scattering method.

11. The method of claim 6 , wherein the rolling of the current collector on which the mixture is disposed comprises placing the current collector on which the mixture is disposed on a belt, and rolling the current collector on which the mixture is disposed through a roll.

12. The method of claim 11 , wherein the placing of the current collector on which the mixture is disposed on a belt comprises pre-heating the belt to 50° C. to 100° C.

13. The method of claim 11 , wherein a temperature of the roll is 50° C. to 150° C. in the rolling of the current collector on which the mixture is disposed through a roll.

14. The method of claim 6 , wherein the dry binder is at least one of polyvinylidene fluoride-hexafluoropropylene and polytetrafluoroethylene.

15. The method of claim 6 , wherein the dry conductive material is in a form of a powder in which solvent is not present, and the dry binder is in a form of a powder in which solvent is not present.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2021
From: LG CHEM, LTD.
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 058295/0068 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2021
From: KOO, CHANG WAN; CHOY, SANG HOON
To: LG CHEM, LTD.
Reel/Frame 055313/0441 →
Priority Claims (2)
KR 10-2017-0055638 · Apr 28, 2017 · national
KR 10-2018-0049220 · Apr 27, 2018 · national
Continuity (1)
Related Publication 20200044257A1 · Feb 6, 2020
Cited By (2)
US 12,322,807 US 12,633,486