IP Library Granted Patent US 11,394,062
Granted Patent B2
US 11,394,062 · App. 16/415,879 · Granted Jul 19, 2022

Relithiation in oxidizing conditions

Inventor: Steven E. Sloop (Bend, OR)
Assignee: HULICO LLC
H01M10/54H01M10/0525H01M2004/028
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Quick Facts
Patent No.
US 11,394,062
App. No.
16/415,879
Granted
Jul 19, 2022
Kind
B2
Abstract

Examples are disclosed of methods to recycle positive-electrode material of a lithium-ion battery. One example provides a method including relithiating the positive-electrode material in a solution comprising lithium ions and an oxidizing agent, and after relithiating, separating the positive-electrode material from the solution.

Claims (15)

1. A method of recycling a positive-electrode material of a lithium-ion battery, the method comprising:

relithiating the positive-electrode material in a solution comprising lithium ions and an oxidizing agent; and

after relithiating, separating the positive-electrode material from the solution.

2. The method of claim 1 , wherein the solution comprises one or more of lithium hydroxide, a lithium halide, lithium sulfate, lithium sulfite, lithium sulfide, lithium nitrate, lithium nitride, lithium oxide, lithium peroxide, lithium oxalate, lithium phosphate, lithium chlorate, lithium perchlorate, and lithium hypochlorite; and

wherein the solution (1) has a concentration of 1-5M of lithium ions, (2) is saturated with the lithium ions, or (3) has excess lithium salt.

3. The method of claim 1 , wherein the relithiating reduces a level of one or more of copper, iron, and aluminum.

4. The method of claim 1 , further comprising removing a polymeric binder from the positive-electrode material.

5. A method of recycling a positive-electrode material of a lithium-ion battery, the method comprising:

heating the positive-electrode material under pressure in a solution comprising lithium ions and an oxidizing agent;

after heating, separating the positive-electrode material from the solution; and

after separating, recovering the positive-electrode material.

6. The method of claim 5 , wherein the solution comprises one or more of lithium hydroxide, a lithium halide, lithium sulfate, lithium sulfite, lithium sulfide, lithium nitrate, lithium nitride, lithium oxide, lithium peroxide, lithium oxalate, lithium phosphate, lithium chlorate, lithium perchlorate, and lithium hypochlorite; and

wherein the solution (1) has a concentration of 1-5M of lithium ions, (2) is saturated with the lithium ions, or (3) has excess lithium salt.

7. The method of claim 5 , wherein the solution comprises a non-aqueous solvent.

8. The method of claim 5 , wherein the solution comprises an inorganic molten salt at 200-1000 C or an organic molten salt at 80-300 C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2019
From: SLOOP, STEVEN E.
To: HULICO LLC
Reel/Frame 049215/0046 →
Continuity (3)
Continuation In Part 15402206 · Jan 9, 2017
Provisional Application 62276183 · Jan 7, 2016
Related Publication 20190273290A1 · Sep 5, 2019
Cited By (8)
US 12,266,772 US 12,278,353 US 12,330,954 US 12,431,553 US 12,456,768 US 12,494,523 US 12,521,766 US 12,741,302