Granted Patent B2

US 11,401,779 · App. 17/388,716 · Granted Aug 2, 2022

Inventors: Jordan Kuehn (Forest Park, IL); Austin Johnson (Edmond, OK); Ronnie B. Beason (Lexington, OK); Nicholas J. Cannon (Washington, OK)

Assignee: DOWNING WELLHEAD EQUIPMENT, LLC

E21B34/02E21B33/068E21B41/00E21B43/11E21B43/26E21B43/2607F16K3/36F16N11/00F16N29/02F16N2210/00

Abstract

Claims (197)

1. A method, comprising:

(a) permitting performance of a first hydraulic fracturing operation on a first well, which first hydraulic fracturing operation comprises pumping fluid into the first well via a first valve associated with the first well, and measuring a flow rate of the fluid being pumped into the first well;

(b) determining that the flow rate of the fluid being pumped into the first well is below a flow rate threshold and has been below the flow rate threshold for a threshold amount of time;

(c) during pumping of the fluid into the first well via the first valve, opening a second valve associated with a second well;

(d) permitting performance of a second hydraulic fracturing operation on the second well, which second hydraulic fracturing operation comprises pumping fluid into the second well via the second valve; and

(e) during pumping of the fluid into the second well via the second valve, closing the first valve associated with the first well;

wherein, during each of steps (a), (b), (c), (d), and (e), fluid is continuously pumped to the first valve, the second valve, or both the first valve and the second valve.

2. The method of claim 1 ,

wherein each of the first and second valves is in fluid communication with a hydraulic manifold from which fluid is pumped to the first valve and/or the second valve; and

wherein, during each of steps (a), (b), (c), (d), and (e), fluid is continuously pumped from the hydraulic manifold to the first valve, the second valve, or both the first valve and the second valve.

3. The method of claim 1 , wherein the second valve is opened after step (b).

4. The method of claim 1 ,

wherein the first valve comprises a grease port; and

wherein the method further comprises:

communicating grease to the grease port of the first valve; and

withholding grease from the grease port of the first valve after step (e).

5. The method of claim 1 ,

wherein the second valve comprises a grease port; and

wherein the method further comprises:

during and/or after opening the second valve, communicating grease to the grease port of the second valve.

6. The method of claim 1 , wherein each of the first and second valves is a zipper valve.

7. The method of claim 1 ,

wherein step (d):

further comprises measuring a flow rate of the fluid being pumped into the second well; and

is, or is part of, a hydraulic fracturing stage of the second well; and

wherein the method further comprises:

determining that the hydraulic fracturing stage of the second well has ended;

determining that the flow rate of the fluid being pumped into the second well is above the flow rate threshold;

communicating grease to a grease port of the second valve associated with the second well;

closing the second valve associated with the second well;

after closing the second valve associated with the second well, withholding grease from the grease port of the second valve;

receiving a signal to advance;

opening a third valve associated with a third well; and

during and/or after opening the third valve, communicating grease to a grease port of the third valve.

8. An apparatus, comprising:

a non-transitory computer readable medium; and

a plurality of instructions stored on the non-transitory computer readable medium and executable by one or more processors, wherein, when the instructions are executed by the one or more processors, the following steps are executed:

(a) permitting performance of a first hydraulic fracturing operation on a first well, which first hydraulic fracturing operation comprises pumping fluid into the first well via a first valve associated with the first well, and measuring a flow rate of the fluid being pumped into the first well;

(b) determining that the flow rate of the fluid being pumped into the first well is below a flow rate threshold and has been below the flow rate threshold for a threshold amount of time;

(c) during pumping of the fluid into the first well via the first valve, opening a second valve associated with a second well;

(d) permitting performance of a second hydraulic fracturing operation on the second well, which second hydraulic fracturing operation comprises pumping fluid into the second well via the second valve; and

(e) during pumping of the fluid into the second well via the second valve, closing the first valve associated with the first well;

wherein, during each of steps (a), (b), (c), (d), and (e), fluid is continuously pumped to the first valve, the second valve, or both the first valve and the second valve.

9. The apparatus of claim 8 ,

wherein each of the first and second valves is in fluid communication with a hydraulic manifold from which fluid is pumped to the first valve and/or the second valve;

wherein, during each of steps (a), (b), (c), (d), and (e), fluid is continuously pumped from the hydraulic manifold to the first valve, the second valve, or both the first valve and the second valve.

10. The apparatus of claim 8 , wherein the second valve is opened after step (b).

11. The apparatus of claim 8 ,

wherein the first valve comprises a grease port; and

wherein, when the instructions are executed by the one or more processors, the following steps are also executed:

communicating grease to the grease port of the first valve; and

withholding grease from the grease port of the first valve after step (e).

12. The apparatus of claim 8 ,

wherein the second valve comprises a grease port; and

wherein, when the instructions are executed by the one or more processors, the following step is also executed:

during and/or after opening the second valve, communicating grease to the grease port of the second valve.

13. The apparatus of claim 8 , wherein each of the first and second valves is a zipper valve.

14. The apparatus of claim 8 ,

wherein step (d):

further comprises measuring a flow rate of the fluid being pumped into the second well; and

is, or is part of, a hydraulic fracturing stage of the second well; and

wherein, when the instructions are executed by the one or more processors, the following steps are also executed:

determining that the hydraulic fracturing stage of the second well has ended;

determining that the flow rate of the fluid being pumped into the second well is above the flow rate threshold;

communicating grease to a grease port of the second valve associated with the second well;

closing the second valve associated with the second well;

after closing the second valve associated with the second well, withholding grease from the grease port of the second valve;

receiving a signal to advance;

opening a third valve associated with a third well; and

during and/or after opening the third valve, communicating grease to a grease port of the third valve.

15. A method of hydraulically fracturing at least first and second wells of a plurality of wells, the first and second wells being associated with first and second valves, respectively, the method comprising:

(a) permitting hydraulic fracturing of the second well, comprising: opening the second valve associated with the second well to permit pumping of fluid into the second well via the second valve; and measuring a flow rate of the fluid being pumped into the second well;

(b) swapping from permitting hydraulic fracturing of the second well to permitting hydraulic fracturing of the first well, comprising: opening the first valve associated with the first well to permit pumping of fluid into the first well via the first valve; and closing the second valve associated with the second well; wherein, during step (b), hydraulic fracturing fluid is continuously pumped to the first and second valves via a hydraulic manifold; and

wherein: in response to determining that the flow rate measured at step (a) has satisfied one or more flow rate conditions, the first valve associated with the first well is opened at step (b) before the second valve associated with the second well is closed at step (b); or in response to determining that the flow rate measured at step (a) has not satisfied one or more flow rate conditions, the first valve associated with the first well is opened at step (b) during or after the second valve associated with the second well is closed at step (b).

16. The method of claim 15 ,

wherein the plurality of wells further comprises third and fourth wells, the third and fourth wells being associated with third and fourth valves, respectively; and

wherein the method further comprises:

(c) permitting hydraulic fracturing of the fourth well; and

(d) swapping from permitting hydraulic fracturing of the fourth well to permitting hydraulic fracturing of the third well.

17. The method of claim 16 ,

wherein steps (a) and (c) are executed simultaneously using hydraulic fracturing fluid from the hydraulic manifold; and

wherein steps (b) and (d) are executed simultaneously using hydraulic fracturing fluid from the hydraulic manifold.

18. The method of claim 16 ,

wherein, during step (d), hydraulic fracturing fluid is continuously pumped to the third and fourth valves via the hydraulic manifold;

wherein step (c) comprises opening the fourth valve associated with the fourth well to permit pumping of fluid into the fourth well via the fourth valve; and

wherein step (d) comprises:

opening the third valve associated with the third well to permit pumping of fluid into the third well via the third valve; and

closing the fourth valve associated with the fourth well.

19. The method of claim 16 ,

wherein step (a) further comprises:

dequeuing, using a controller, the second well from a first hydraulic fracturing queue; and

wherein step (c) further comprises:

dequeuing, using the controller, the fourth well from a second hydraulic fracturing queue.

20. The method of claim 19 ,

wherein step (b) further comprises:

queuing, using a controller, the first well in the first hydraulic fracturing queue; and

dequeuing, using the controller, the first well from the first hydraulic fracturing queue; and

wherein step (d) further comprises:

queuing, using the controller, the third well in the second hydraulic fracturing queue; and

dequeuing, using the controller, the third well from the second hydraulic fracturing queue.

21. The method of claim 15 ,

wherein step (a) further comprises:

dequeuing, using a controller, the second well from a first hydraulic fracturing queue.

22. The method of claim 21 ,

wherein step (b) further comprises:

queuing, using a controller, the first well in the first hydraulic fracturing queue; and

dequeuing, using the controller, the first well from the first hydraulic fracturing queue.

23. A method, comprising:

(a) queuing, using a controller, a first well in a first hydraulic fracturing queue, which first hydraulic fracturing queue is associated with a first plurality of wells standing by for hydraulic fracturing, including at least the first well and a second well;

(b) dequeuing, using the controller, the second well from the first hydraulic fracturing queue;

(c) permitting hydraulic fracturing of the second well, comprising:

opening a second valve associated with the second well to permit pumping of fluid into the second well via the second valve; and

measuring a flow rate of the fluid being pumped into the second well;

(d) dequeuing, using the controller, the first well from the first hydraulic fracturing queue; and

(e) swapping from permitting hydraulic fracturing of the second well to permitting hydraulic fracturing of the first well, comprising:

opening a first valve associated with the first well to permit pumping of fluid into the first well via the first valve; and

closing the second valve associated with the second well;

wherein, in response to determining that the flow rate of the fluid being pumped into the second well is below a flow rate threshold and has been below the flow rate threshold for a threshold amount of time, the first valve associated with the first well is opened at step (e) before the second valve associated with the second well is closed at step (e).

24. A method, comprising:

(a) queuing, using a controller, a first well in a first hydraulic fracturing queue, which first hydraulic fracturing queue is associated with a first plurality of wells standing by for hydraulic fracturing, including at least the first well and a second well;

(b) dequeuing, using the controller, the second well from the first hydraulic fracturing queue;

(c) permitting hydraulic fracturing of the second well, comprising:

opening a second valve associated with the second well to permit pumping of fluid into the second well via the second valve; and

measuring a flow rate of the fluid being pumped into the second well;

(d) dequeuing, using the controller, the first well from the first hydraulic fracturing queue; and

(e) swapping from permitting hydraulic fracturing of the second well to permitting hydraulic fracturing of the first well, comprising:

opening a first valve associated with the first well to permit pumping of fluid into the first well via the first valve; and

closing the second valve associated with the second well;

wherein, in response to determining that the flow rate of the fluid being pumped into the second well is above a flow rate threshold, the first valve associated with the first well is opened at step (e) after the second valve associated with the second well is closed at step (e).

25. An apparatus adapted to hydraulically fracture first and second wells, the first and second wells being associated with first and second valves, respectively, the apparatus comprising: a non-transitory computer readable medium; and a plurality of instructions stored on the non-transitory computer readable medium and executable by one or more processors, wherein, when the instructions are executed by the one or more processors, the following steps are executed:

(a) permitting hydraulic fracturing of the second well, comprising: opening the second valve associated with the second well to permit pumping of fluid into the second well via the second valve; and measuring a flow rate of the fluid being pumped into the second well;

(b) swapping from permitting hydraulic fracturing of the second well to permitting hydraulic fracturing of the first well, comprising: opening the first valve associated with the first well to permit pumping of fluid into the first well via the first valve; and closing the second valve associated with the second well; wherein, during step (b), hydraulic fracturing fluid is continuously pumped to the first and second valves via a hydraulic manifold; and wherein: in response to determining that the flow rate measured at step (a) has satisfied one or more flow rate conditions, the first valve associated with the first well is opened at step (b) before the second valve associated with the second well is closed at step (b); or in response to determining that the flow rate measured at step (a) has not satisfied one or more flow rate conditions, the first valve associated with the first well is opened at step (b) during or after the second valve associated with the second well is closed at step (b).

26. The apparatus of claim 25 ,

wherein the apparatus is further adapted to hydraulically fracture third and fourth wells, the third and fourth wells being associated with third and fourth valves, respectively; and

wherein, when the instructions are executed by the one or more processors, the following steps are also executed:

(c) permitting hydraulic fracturing of the fourth well;

(d) swapping from permitting hydraulic fracturing of the fourth well to permitting hydraulic fracturing of the third well.

27. The apparatus of claim 26 ,

wherein steps (a) and (c) are executed simultaneously using hydraulic fracturing fluid from the hydraulic manifold; and

wherein steps (b) and (d) are executed simultaneously using hydraulic fracturing fluid from the hydraulic manifold.

28. The apparatus of claim 26 ,

wherein, during step (d), hydraulic fracturing fluid is continuously pumped to the third and fourth valves via the hydraulic manifold;

wherein step (c) comprises opening the fourth valve associated with the fourth well to permit pumping of fluid into the fourth well via the fourth valve; and

wherein step (d) comprises:

opening the third valve associated with the third well to permit pumping of fluid into the third well via the third valve; and

closing the fourth valve associated with the fourth well.

29. The apparatus of claim 26 ,

wherein step (a) further comprises:

dequeuing, using a controller, the second well from a first hydraulic fracturing queue; and

wherein step (c) further comprises:

dequeuing, using the controller, the fourth well from a second hydraulic fracturing queue.

30. The apparatus of claim 29 ,

wherein step (b) further comprises:

queuing, using a controller, the first well in the first hydraulic fracturing queue; and

dequeuing, using the controller, the first well from the first hydraulic fracturing queue; and

wherein step (d) further comprises:

queuing, using the controller, the third well in the second hydraulic fracturing queue; and

dequeuing, using the controller, the third well from the second hydraulic fracturing queue.

31. The method of claim 25 ,

wherein the flow rate measured at step (a) has satisfied the one or more flow rate conditions when the flow rate measured at step (a) is below an upper flow rate threshold, above a lower flow rate threshold, or both; and

wherein the flow rate measured at step (a) has not satisfied the one or more flow rate conditions when the flow rate measured at step (a) is above the upper flow rate threshold or below the lower flow rate threshold.

32. The apparatus of claim 25 ,

wherein step (a) further comprises:

dequeuing, using a controller, the second well from a first hydraulic fracturing queue.

33. The apparatus of claim 32 ,

wherein step (b) further comprises:

queuing, using a controller, the first well in the first hydraulic fracturing queue; and

dequeuing, using the controller, the first well from the first hydraulic fracturing queue.

34. An apparatus, comprising:

a non-transitory computer readable medium; and

a plurality of instructions stored on the non-transitory computer readable medium and executable by one or more processors, wherein, when the instructions are executed by the one or more processors, the following steps are executed:

(a) queuing a first well in a first hydraulic fracturing queue, which first hydraulic fracturing queue includes a first plurality of wells standing by for hydraulic fracturing, including at least the first well and a second well;

(b) dequeuing the second well from the first hydraulic fracturing queue;

(c) permitting hydraulic fracturing of the second well, comprising:

opening a second valve associated with the second well to permit pumping of fluid into the second well via the second valve; and

measuring a flow rate of the fluid being pumped into the second well;

(d) dequeuing the first well from the first hydraulic fracturing queue; and

(e) swapping from permitting hydraulic fracturing of the second well to permitting hydraulic fracturing of the first well, comprising:

opening a first valve associated with the first well to permit pumping of fluid into the first well via the first valve; and

closing the second valve associated with the second well;

wherein, in response to determining that the flow rate of the fluid being pumped into the second well is below a flow rate threshold and has been below the flow rate threshold for a threshold amount of time, the first valve associated with the first well is opened at step (e) before the second valve associated with the second well is closed at step (e).

35. An apparatus, comprising:

a non-transitory computer readable medium; and

a plurality of instructions stored on the non-transitory computer readable medium and executable by one or more processors, wherein, when the instructions are executed by the one or more processors, the following steps are executed:

(a) queuing a first well in a first hydraulic fracturing queue, which first hydraulic fracturing queue includes a first plurality of wells standing by for hydraulic fracturing, including at least the first well and a second well;

(b) dequeuing the second well from the first hydraulic fracturing queue;

(c) permitting hydraulic fracturing of the second well, comprising:

opening a second valve associated with the second well to permit pumping of fluid into the second well via the second valve; and

measuring a flow rate of the fluid being pumped into the second well;

(d) dequeuing the first well from the first hydraulic fracturing queue; and

(e) swapping from permitting hydraulic fracturing of the second well to permitting hydraulic fracturing of the first well, comprising:

opening a first valve associated with the first well to permit pumping of fluid into the first well via the first valve; and

closing the second valve associated with the second well;

wherein, in response to determining that the flow rate of the fluid being pumped into the second well is above a flow rate threshold, the first valve associated with the first well is opened at step (e) after the second valve associated with the second well is closed at step (e).

36. The method of claim 15 ,

wherein the flow rate measured at step (a) has satisfied the one or more flow rate conditions when the flow rate measured at step (a) is below an upper flow rate threshold, above a lower flow rate threshold, or both; and

wherein the flow rate measured at step (a) has not satisfied the one or more flow rate conditions when the flow rate measured at step (a) is above the upper flow rate threshold or below the lower flow rate threshold.

Assignments (1)

Continuity (18)

Cited By (3)

US 12,221,873 US 12,607,108 US 12,729,600