Systems and methods for control of a multichannel fracturing pump connection
The present invention includes systems and methods for continuous fracturing operations across a multichannel fracturing configuration. To swap a first well for a second well while continuously pumping water and/or frac fluid through the fracturing system, the second well may be initially prepared through a pressure equalization process. Once the second well is equalized and open, the first well may be sequentially closed and depressurized. Thus, the first well is swapped for the second well while the water and/or frac fluid continuously flows through the system. A conditional flow control valve may be used to sequentially open and/or close the flow of frac fluid through the frac manifold.
1 . A method for operation of a multichannel fracturing operation that includes at least a first well and a second well comprising:
supplying a frac fluid to the first well at a first treating fluid pressure, wherein at least one first control valve at a first frac manifold is open during the supplying step;
opening a second control valve at a second frac manifold while the frac fluid is being supplied to the first well at said first treating fluid pressure wherein at least a portion of the frac fluid from the first treating fluid pressure is supplied to said second well;
observing a fluid pressure at the first control valve after the frac fluid is supplied to said second well;
closing the at least one first control valve at the first frac manifold by transitioning to a partially closed state and then to a fully closed state in response to said fluid pressure observations at the at least one first control valve to stop the flow of frac fluid to said first well, wherein the frac fluid is then being supplied to the second well at a second treating fluid pressure; and
opening a third control valve at a third frac manifold for a third well while the frac fluid is being supplied to the second well at the second treating fluid pressure wherein at least a portion of the frac fluid from the second treating fluid pressure is supplied to a third control valve while the first control valve remains fully closed.
2 . The method of claim 1 , wherein the first control valve and the second control valve are conditional control valves.
3 . The method of claim 2 , wherein the first control valve and the second control valve have at least a fully closed state, a partially closed state, and a fully open state.
4 . The method of claim 1 , wherein the method further comprises adjusting at least one master valve of a first frac tree and bleeding off pressure from the first well after said closing step.
5 . The method of claim 1 , wherein the observing step further comprises observing a fluid pressure at the first control valve with a first pressure sensor.
6 . The method of claim 5 , wherein the first control valve is remotely controlled and the first pressure sensor is remotely observed.
7 . The method of claim 6 , further comprising observing the fluid pressure at the second control valve with a second pressure sensor.
8 . The method of claim 7 , wherein the second control valve is remotely controlled and the second pressure sensor is remotely observed.
9 . A method for operation of a multichannel fracturing operation with a first well and a second well comprising:
supplying a frac fluid to the first well at a first treating fluid pressure, wherein at least one first control valve at a first frac manifold is open during the supplying step;
opening a second control valve at a second frac manifold while said frac fluid is being supplied to the first well at said first treating fluid pressure wherein at least a portion of the frac fluid from the first treating fluid pressure is supplied to the second well;
observing a fluid pressure at the first control valve after the at least a portion of the frac fluid is supplied to the second well;
adjusting the at least one first control valve at the first frac manifold by transitioning to a partially closed state in response to a first fluid pressure reading at the at least one first control valve;
closing the at least one first control valve to stop the flow of frac fluid to the first well in response to a second fluid pressure reading, wherein the frac fluid is then being supplied to the second well at a second treating fluid pressure; and
adjusting at least one master valve of a first frac tree and bleeding off pressure from the first well after said closing step.
10 . The method of claim 9 , wherein the first control valve and the second control valve are conditional control valves.
11 . The method of claim 10 , wherein the first control valve and the second control valve have at least a fully closed state, a partially closed state, and a fully open state.
12 . The method of claim 9 , wherein the observing step further comprises observing the fluid pressure at the first control valve with a first pressure sensor.
13 . The method of claim 12 , wherein the first control valve is remotely controlled and the first pressure sensor is remotely observed.
14 . A non-transitory computer readable medium with computer executable instructions stored thereon executed by a processor to perform a method for continuous operation of a multichannel fracturing operation that includes at least a first well, and a second well, said method comprising:
supplying a frac fluid to the first well at a first treating fluid pressure, wherein at least one first control valve at a first frac manifold is open during said supplying step;
opening a second control valve at a second frac manifold while said frac fluid is being supplied to the first well at said first treating fluid pressure wherein said frac fluid from the first treating fluid pressure is supplied to said second well;
observing a fluid pressure at said first control valve after said frac fluid is supplied to said second well;
adjusting the at least one first control valve at the first frac manifold by transitioning to a partially closed state in response to a first fluid pressure reading at the at least one first control valve;
closing the at least one first control valve to stop the flow of frac fluid to said first well in response to a second fluid pressure reading, wherein the frac fluid is then being supplied to the second well at a second treating fluid pressure; and
opening a third control valve at a third frac manifold for a third well while the frac fluid is being supplied to the second well at the second treating fluid pressure wherein at least a portion of the frac fluid from the second treating fluid pressure is supplied to a third control valve while the first control valve remains fully closed.
15 . The non-transitory computer readable medium of claim 14 , wherein the observing step further comprises observing the fluid pressure at the first control valve with a first pressure sensor.
16 . The non-transitory computer readable medium of claim 15 , wherein the first control valve is remotely controlled, and the first pressure sensor is remotely observed.
17 . The non-transitory computer readable medium of claim 14 , wherein the first fluid pressure reading further comprises a first time period where the first pressure reading remains stable.
18 . The non-transitory computer readable medium of claim 17 , wherein the second fluid pressure reading further comprises a second time period where the second pressure reading remains stable.
19 . The non-transitory computer readable medium of claim 14 , further comprising adjusting at least one master valve of a first frac tree and bleeding off pressure from the first well after said closing step.