Systems and methods for control of a multichannel fracturing pump connection
The present invention includes systems and methods for continuous fracturing operations across a multichannel fracturing configuration. To swap a first well for a second well while continuously pumping water and/or frac fluid through the fracturing system, the second well may be initially prepared through a pressure equalization process. Once the second well is equalized and open, the first well may be sequentially closed and depressurized. Thus, the first well is swapped for the second well while the water and/or frac fluid continuously flows through the system. A conditional flow control valve may be used to sequentially open and/or close the flow of frac fluid through the frac manifold.
1. A method for continuous operation of a multichannel fracturing operation that includes at least a first well that is connected to a second well comprising:
supplying a frac fluid to said second well and a first frac manifold that is connected to said first well;
creating a pressure at said first frac manifold where said at least one first flow control valve at said first frac manifold is closed during said creating a pressure step, while frac fluid is still being supplied to said second well, wherein said fluid pressure is measured at said first flow control valve by a first sensor;
reopening said first flow control valve at said first frac manifold for supplying said frac fluid to said first well through a first frac tree that is fluidly connected to said first frac manifold, wherein after a period of time frac fluid is no longer being supplied to said second well; and
closing at least one first flow control valve at said first frac manifold after said reopening step.
2. The method of claim 1 , where said at least one first flow control valve at said first frac manifold is a conditional flow control valve.
3. The method of claim 2 , wherein said conditional flow control valve comprises at least a fully closed state, a partially closed state, and a fully open state.
4. The method of claim 3 , wherein said closing step includes transitioning said conditional flow control valve at said first frac manifold from said fully open state, to said partially closed state, and to said fully closed state.
5. The method of claim 4 , wherein said step for closing further comprises observing the fluid pressure after said conditional flow control valve transitions to said partially closed state before transitioning to said fully closed state.
6. The method of claim 1 , wherein said method further comprises closing at least one master valve of said first frac tree and bleeding off a pressure from said first well after said closing step.
7. The method of claim 1 , further comprising opening at least one first equalizing valve at said first frac tree to assist with said creating a pressure step.
8. The method of claim 1 , further comprising opening at least one first pumpdown valve at said first frac tree to assist with said creating a pressure step.
9. The method of claim 1 , wherein said first flow control valve is remotely controlled and first sensor is remotely observed.
10. The method of claim 1 , wherein said step for creating a pressure further comprises:
partially opening and then closing said first flow control valve at said first frac manifold;
opening at least one zipper valve at said first frac manifold;
opening at least one master valve at said first frac tree; and
closing said at least one master valve at said first frac tree.
11. The method of claim 1 , wherein said method for a continuous fracturing operation further includes at least said first well, said second well, and a third well, wherein said closing step occurs while frac fluid is being supplied to said third well.
12. A method for continuous operation of a multichannel fracturing operation with a first well, a second well, and a third well comprising:
supplying a frac fluid to said first well at a first treating fluid pressure, wherein at least one first conditional control valve at a first frac manifold is open during said supplying step;
opening a second conditional control valve at a second frac manifold while said frac fluid is being supplied to said first well at said first treating fluid pressure wherein said frac fluid from said first treating fluid pressure is supplied to said second well;
observing a fluid pressure at said first conditional control valve after said frac fluid is supplied to said second well;
closing said at least one first conditional flow control valve at said first frac manifold by transitioning to a partially closed state and to a then fully closed state in response to said fluid pressure observations at said first conditional control valve to stop the flow of frac fluid to said first well, wherein said frac fluid is then being supplied to said second well at a second treating fluid pressure;
opening a third conditional control valve at a third frac manifold while said frac fluid is being supplied to said second well at said second treating fluid pressure, wherein said frac fluid from said second treating pressure is supplied to said third well;
observing a fluid pressure at said second conditional control valve after said frac fluid is supplied to said third well; and
closing said at least one second conditional control valve at said second frac manifold by transitioning to a partially closed state and to a then fully closed state in response to said fluid pressure observations at said second conditional control valve to stop the flow of frac fluid to said second well while said frac fluid is being supplied to said third well.
13. The method of claim 12 , wherein said closing steps further comprise transitioning said first and said second conditional flow control valves from a fully open state to said partially closed state after a partial fluid pressure has been observed.
14. The method of claim 13 , wherein said closing steps further comprise transitioning said first and said second conditional flow control valves from said partially closed state to said fully closed state after a closing fluid pressure has been observed.
15. The method of claim 12 , wherein said first treating fluid pressure and said second treating fluid pressure are set to be approximately the same.
16. The method of claim 12 , wherein said method is controlled remotely by at least one processor that is in wireless communication with said first and said second conditional control valve and at least one first pressure sensor for observing the fluid pressure at said first conditional control valve and at least one second pressure sensor for observing the fluid pressure at said second conditional control valve.
17. A non-transitory computer readable medium with computer executable instructions stored thereon executed by a processor to perform a method for continuous operation of a multichannel fracturing operation that includes at least a first well, a second well, and a third well, said method comprising:
stabilizing a pressure of a frac fluid at a first frac manifold that is fluidly connected to said first well, where a first conditional control valve at said first frac manifold is opened and then closed during said stabilizing to create a fluid pressure at said first conditional control valve, wherein said first conditional control valve is then reopened to enable said frac fluid to be supplied to said first well, while frac fluid is being supplied to said second well;
incrementally closing at least one first conditional flow control valve at said first frac manifold, while frac fluid is being supplied to said third well; and
closing at least one master valve at a first frac tree wherein said frac fluid is no longer supplied to said first well.
18. The non-transitory computer readable medium of claim 17 , wherein said first conditional flow control valve further comprises at least one pressure sensor to read a pressure within said valve and at least one transceiver to transmit said pressure reading to a system controller for opening and closing said first conditional flow control valve.
19. The non-transitory computer readable medium of claim 18 , wherein said steps of said method for continuous operation of a multichannel fracturing operation further comprise remotely controlling said first conditional flow control valve.
20. The non-transitory computer readable medium of claim 17 , wherein said first conditional flow control valve includes at least a fully closed state, a partially closed state, and a fully open state.