IP Library › Granted Patent US 11,408,624
Granted Patent B2
US 11,408,624 · App. 16/948,621 · Granted Aug 9, 2022

Refrigerant leak detection

Inventors: Sotiri T. Hovardas (Indianapolis, IN); Larry D. Burns (Avon, IN); Mark E. Hemphill (Avon, IN)
Assignee: Carrier Corporation
F24F11/36F24F11/77G01N21/61F24F2110/65
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Quick Facts
Patent No.
US 11,408,624
App. No.
16/948,621
Granted
Aug 9, 2022
Kind
B2
Abstract

A refrigerant detection assembly for detecting moderate-to-low GWP value refrigerants, an air conditioning system for incorporating the same, and a method of detecting refrigerant leaks using the refrigerant detection assembly are provided. The refrigerant detection assembly may be disposed proximate to an indoor heat exchanger. The refrigerant detection assembly includes a nondispersive infrared (NDIR) sensor, a fan disposed adjacent to the nondispersive infrared sensor, the fan configured to direct a sample to the nondispersive infrared sensor, and a controller operatively connected to the nondispersive infrared sensor and the fan. The controller is configured to operate the fan in constant operation and trigger a response when the refrigerant detection assembly detects at least 25% lower flammability limit (LWL) in the sample.

Claims (29)

1. An air conditioning system, comprising:

an indoor heat exchanger;

a refrigerant detection assembly located proximate to the indoor heat exchanger, the refrigerant detection assembly comprising:

a nondispersive infrared sensor for sensing a flammable refrigerant;

a fan disposed adjacent to the nondispersive infrared sensor, the fan configured to continuously direct a sample to the nondispersive infrared sensor; and

a controller operatively connected to the nondispersive infrared sensor and the fan, the controller configured to:

operate the fan in constant operation; and

trigger a response when the refrigerant detection assembly detects a concentration of at least 25% of the lower flammability limit in the sample.

2. The air conditioning system of claim 1 , wherein the nondispersive infrared sensor is configured to detect at least one A2L refrigerant.

3. The air conditioning system of claim 1 , wherein the response is triggered within ten seconds of the sample reaching 100% of the lower flammability limit.

4. The air conditioning system of claim 1 , wherein the response comprises at least one of: an alarm signal, stopping operation of the system, opening a zoning damper, and operating an indoor fan.

5. The air conditioning system of claim 1 , wherein the refrigerant detection assembly is attached to the indoor heat exchanger.

6. A refrigerant detection assembly, comprising:

a nondispersive infrared sensor for sensing a flammable refrigerant;

a fan configured to continuously direct a sample to the nondispersive infrared sensor; and

a controller operatively connected to the nondispersive infrared sensor and the fan, the controller configured to:

operate the fan in constant operation, and

trigger a response when the sensor detects a concentration of at least 25% of the lower flammability limit in the sample.

7. The refrigerant detection assembly of claim 6 , wherein the at least 25% of the lower flammability limit in the sample is reached by a leak of at least one A2L refrigerant.

8. The refrigerant detection assembly of claim 6 , wherein the response is triggered within ten seconds of the sample reaching 100% of the lower flammability limit.

9. The refrigerant detection assembly of claim 6 , wherein the response comprises at least one of: an alarm signal, stopping operation of the system, opening a zoning damper, and operating an indoor fan of an air conditioning system.

10. A method for detecting a refrigerant leak, the method comprising:

operating a refrigerant detection assembly, the refrigerant detection assembly including a nondispersive infrared sensor for sensing a flammable refrigerant, a fan disposed adjacent to the nondispersive infrared sensor, and a controller operatively connected to the nondispersive infrared sensor and the fan;

directing a sample to the nondispersive infrared sensor continuously with the fan; and

triggering a response with the controller when the sensor detects a concentration of at least 25% of the lower flammability in the sample.

11. The method of claim 10 , wherein the controller is operatively connected to the fan to operate the fan continuously.

12. The method of claim 10 , wherein the at least 25% of the lower flammability limit in the sample is reached by a leak of at least one A2L refrigerant.

13. The method of claim 10 , wherein the response is triggered within ten seconds of the sample reaching 100% of the lower flammability limit.

14. The method of claim 10 , wherein the response comprises at least one of: an alarm signal, stopping operation of the system, opening a zoning damper, and operating an indoor fan of an air conditioning system.

Continuity (2)
Provisional Application 62915295 · Oct 15, 2019
Related Publication 20210108820A1 · Apr 15, 2021
Cited By (7)
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