IP Library › Granted Patent US 11,411,218
Granted Patent B2
US 11,411,218 · App. 16/894,056 · Granted Aug 9, 2022

Two-dimensional, ordered, double transition metals carbides having a nominal unit cell composition M′2M″NXN+1

Inventors: Michel W Barsoum (Moorestown, NJ); Babak Anasori (Norristown, PA); Yury Gogotsi (Warminster, PA)
Assignee: Drexel University
H01M4/58C01B21/0602C01B32/90C01B32/907C30B7/02C30B29/36C30B29/38C30B29/60C30B29/68H01M10/0525C01P2002/20C01P2002/70C01P2002/85C01P2006/40
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Quick Facts
Patent No.
US 11,411,218
App. No.
16/894,056
Granted
Aug 9, 2022
Kind
B2
Abstract

The present disclosure is directed to compositions comprising at least one layer having first and second surfaces, each layer comprising: a substantially two-dimensional array of crystal cells, each crystal cell having an empirical formula of M′ 2 M″nX n+1 , such that each X is positioned within an octahedral array of M′ and M″; wherein M′ and M″ each comprise different Group 11113, WE, VB, or VIB metals; each X is C, N, or a combination thereof; n=1 or 2; and wherein the M′ atoms are substantially present as two-dimensional outer arrays of atoms within the two-dimensional array of crystal cells; the M″ atoms are substantially present as two-dimensional inner arrays of atoms within the two-dimensional array of crystal cells; and the two dimensional inner arrays of M″ atoms are sandwiched between the two-dimensional outer arrays of M′ atoms within the two-dimensional army of crystal cells.

Claims (39)

1. A composite, comprising:

a matrix material; and

a crystalline filler composition dispersed within the matrix material,

the crystalline filler composition comprising at least one layer having first and second surfaces,

each layer comprising:

a substantially two-dimensional array of crystal cells,

each crystal cell having an empirical formula of M′ 2 M″ n X n+1 , such that each X is positioned within an octahedral array of M′ and M″;

wherein M′ and M″ each comprise different Group IIIB, IVB, VB, or VIB metals;

each X is C, N, or a combination thereof;

n=1 or 2; and wherein

the M′ atoms are substantially present as two-dimensional outer arrays of atoms within the two-dimensional array of crystal cells;

the M″ atoms are substantially present as two-dimensional inner arrays of atoms within the two-dimensional array of crystal cells; and

the two-dimensional inner arrays of M″ atoms are sandwiched between the two-dimensional outer arrays of M′ atoms within the two-dimensional array of crystal cells.

2. The composite of claim 1 , wherein the matrix material comprises a polymer or a glass.

3. The composite of claim 2 , wherein the polymer comprises a liquid crystal polymer.

4. The composite of claim 2 , wherein the glass comprises a silicate glass.

5. The composite of claim 1 , wherein the composite has a flexural strength that is independently at least 5% higher than the flexural strength than that exhibited by an otherwise equivalent, but unfilled material.

6. The composite of claim 1 , wherein the composite exhibits an optical transparency at at least one wavelength in a range of about 250 nm to about 850 nm in a range of from about 0% to at least about 95%.

7. The composite of claim 6 , wherein the composite exhibits an optical transparency at at least one wavelength in a range of about 250 nm to about 850 nm in a range of from about 50% to at least about 95%.

8. The composite of claim 1 , wherein the crystalline filler composition comprises between amounts in the range of about 0.1 wt % to about 90 wt %, relative to the combined weight of the matrix and the crystalline filler.

9. The composite of claim 2 , wherein the polymer comprises an organic polymer.

10. The composite of claim 1 , wherein the composite is in the form of a film, sheet, or ribbon.

11. A method, comprising:

removing substantially all of the A atoms from a compositionally consistent MAX-phase composition having an empirical formula of M′ 2 M″ n AlX n+1 M n+1 AX n ;

wherein M′ and M″ each comprise different Group IIIB, IVB, VB, or VIB metals;

wherein each X is C, N, or a combination thereof,

wherein n=1 or 2, and

wherein the removing effects formation of a crystalline composition comprising at least one layer having first and second surfaces, each layer comprising: a substantially two-dimensional array of crystal cells, each crystal cell having an empirical formula of M′ 2 M″ n X n+1 , such that each X is positioned within an octahedral array of M′ and M″;

wherein the M′ atoms are substantially present as two-dimensional outer arrays of atoms within the two-dimensional array of crystal cells; where in the M″ atoms are substantially present as two-dimensional inner arrays of atoms within the two-dimensional array of crystal cells; and wherein the two-dimensional inner arrays of M″ atoms are sandwiched between the two-dimensional outer arrays of M′ atoms within the two-dimensional array of crystal cells.

12. The method of claim 11 , wherein at least 50 atomic % of the A atoms are removed from a finally recovered sample, relative to the original MAX phase composition.

13. The method of claim 12 , wherein more than about 70 atomic % of the A atoms are removed from a finally recovered sample, relative to the original MAX phase composition.

14. The method of claim 11 , wherein the removing is effected by an acid.

15. A crystalline composition comprising at least one layer having first and second surfaces, each layer comprising:

a substantially two-dimensional array of crystal cells, each crystal cell having an empirical formula of M′ 2 M″ n X n+1 , such that each X is positioned within an octahedral array of M′ and M″; wherein M′ and M″ each comprise different Group IIIB, IVB, VB, or VIB metals; each X is C, N, or a combination thereof; n=1 or 2; and

wherein the M′ atoms are substantially present as two-dimensional outer arrays of atoms within the two-dimensional array of crystal cells; the M″ atoms are substantially present as two-dimensional inner arrays of atoms within the two-dimensional array of crystal cells; the two-dimensional inner arrays of M″ atoms are sandwiched between the two-dimensional outer arrays of M′ atoms within the two-dimensional array of crystal cells; and wherein the two-dimensional outer arrays of atoms contain less than 95 atom % M′ atoms, the balance to 100 atom % being M″ atoms and wherein the two-dimensional inner arrays of atoms contain less than 95 atom % M″ atoms, the balance to 100 atom % being M′ atoms.

16. The composition of claim 15 , wherein the two-dimensional outer arrays of atoms contain less than 98 atom % M′ atoms, the balance to 100 atom % being M″ atoms and wherein the two-dimensional inner arrays of atoms contain less than 98 atom % M″ atoms, the balance to 100 atom % being M′ atoms.

17. The composition of claim 15 , wherein the two-dimensional outer arrays of atoms contain less than 90 atom % M′ atoms, the balance to 100 atom % being M″ atoms and wherein the two-dimensional inner arrays of atoms contain less than 90 atom % M″ atoms, the balance to 100 atom % being M′ atoms.

18. The composition of claim 15 , wherein the two-dimensional outer arrays of atoms contain less than 85 atom % M′ atoms, the balance to 100 atom % being M″ atoms and wherein the two-dimensional inner arrays of atoms contain less than 85 atom % M″ atoms, the balance to 100 atom % being M′ atoms.

19. The composition of claim 15 , wherein M′ is Nb, M″ is V, and X is C, wherein M′ is Ta, M″ is Ti, and X is C, wherein M′ is Ta, M″ is V, and X is C, or wherein M′ is Nb, M″ is Ti, and X is C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2020
From: BARSOUM, MICHEL W.; ANASORI, BABAK; GOGOTSI, YURY
To: DREXEL UNIVERSITY
Reel/Frame 053039/0363 →
Continuity (3)
Continuation 15567777
Provisional Application 62149890 · Apr 20, 2015
Related Publication 20200303736A1 · Sep 24, 2020
Cited By (3)
US 12,322,800 US 12,629,652 US 12,635,286