IP Library › Granted Patent US 11,417,502
Granted Patent B2
US 11,417,502 · App. 17/149,928 · Granted Aug 16, 2022

Plasma processing system and substrate processing method

Inventor: Chishio Koshimizu (Miyagi, JP)
Assignee: Tokyo Electron Limited
H01J37/32183H01J37/32091
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Quick Facts
Patent No.
US 11,417,502
App. No.
17/149,928
Granted
Aug 16, 2022
Kind
B2
Abstract

In a disclosed plasma processing system, radio frequency power is supplied in a first period to generate plasma, and the power lever of the radio frequency power is set to a reduced power level in a second period. In the second period, bias power is applied to a lower electrode of a substrate support. The bias power changes a potential of the substrate within each cycle that is defined at a second frequency. In the second period, a direct-current voltage is applied to the upper electrode. The direct-current voltage is set such that within each cycle that is defined at the second frequency, a polarity thereof in a first sub-period is negative and an absolute value thereof in the first sub-period is larger than an absolute value thereof in a second sub-period.

Claims (27)

1. A plasma processing system comprising:

a chamber;

a substrate support disposed in the chamber, the substrate support including a lower electrode;

an upper electrode disposed above the lower electrode;

an RF power source configured to supply an RF power to the lower electrode or the upper electrode, the RF power having a first frequency, the RF power having a first power level during a first period, and a second power level lower than the first power level during a second period subsequent to the first period, the first period and the second period being repeated in an alternative manner;

a bias power source configured to supply a bias power to the lower electrode during the second period, the bias power having a second frequency lower than the first frequency, each cycle defined by the second frequency having a first sub-period and a second sub-period; and

a DC power source configured to apply a first negative DC voltage to the upper electrode during the first sub-period and apply a second negative DC voltage to the upper electrode during the second sub-period, the first negative DC voltage being lower than the second negative DC voltage.

2. The plasma processing system according to claim 1 , wherein a substrate on the substrate support has a positive potential during the first sub-period and a negative potential during the second sub-period.

3. The plasma processing system according to claim 1 , wherein a substrate on the substrate support has a negative potential during the first sub-period and a positive potential during the second sub-period.

4. The plasma processing system according to claim 1 , wherein the RF power source and the bias power source stop supply of the RF power and the bias power, respectively, during a break period between the first period and the second period.

5. The plasma processing system according to claim 4 , wherein the DC power source is configured to apply a third negative DC voltage higher than the first negative DC voltage to the upper electrode during the break period.

6. The plasma processing system according to claim 5 , wherein the DC power source applies a fourth negative DC voltage higher than the first negative DC voltage to the upper electrode in the first period.

7. The plasma processing system according to claim 6 , wherein the first negative DC voltage is controlled to keep a potential difference between the upper electrode and the lower electrode constant.

8. The plasma processing system according to claim 7 , wherein the second negative DC voltage is zero.

9. The plasma processing system according to claim 7 , wherein the bias power is an RF bias power having the second frequency.

10. The plasma processing system according to claim 8 , wherein the bias power is a pulsed DC voltage that has a first negative level during one of the first sub-period and the second sub-period and has a zero level or a second negative level higher than the first negative level during an other of the first sub-period and the second sub-period.

11. A substrate processing method for use in a plasma processing apparatus,

the plasma processing apparatus including:

a chamber;

a lower electrode disposed in the chamber; and

an upper electrode disposed above the lower electrode;

the method including a plurality of cycles, each cycle comprising:

supplying an RF power at a first power level to the lower electrode or the upper electrode during a first period, the RF power having a first frequency;

supplying the RF power at a second power level lower than the first power level to the lower electrode or the upper electrode during a second period subsequent to the first period;

supplying a bias power to the lower electrode during the second period, the bias power having a second frequency lower than the first frequency, each cycle defined by the second frequency having a first sub-period and a second sub-period;

applying a first negative DC voltage to the upper electrode during the first sub-period; and

applying a second negative DC voltage to the upper electrode during the second sub-period, the first negative DC voltage being lower than the second negative DC voltage.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 15, 2021
From: KOSHIMIZU, CHISHIO
To: TOKYO ELECTRON LIMITED
Reel/Frame 054930/0950 →
Priority Claims (1)
JP JP2020-012239 · Jan 29, 2020 · national
Continuity (1)
Related Publication 20210233745A1 · Jul 29, 2021
Cited By (1)
US 12,731,766