IP Library › Granted Patent US 11,461,532
Granted Patent B2
US 11,461,532 · App. 17/097,106 · Granted Oct 4, 2022

Three-dimensional mask model for photolithography simulation

Inventors: Peng Liu (Sunnyvale, CA); Yu Cao (Saratoga, CA); Luoqi Chen (Saratoga, CA); Jun Ye (Palo Alto, CA)
Assignee: ASML NETHERLANDS B.V.
G06F30/398G03F1/36G03F1/70G03F7/705G03F7/70441G06F30/33G03F1/50G03F1/76G06F30/20G06F30/30G06F30/337G06F30/39G06F2111/10G06F2119/18
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Quick Facts
Patent No.
US 11,461,532
App. No.
17/097,106
Granted
Oct 4, 2022
Kind
B2
Abstract

A three-dimensional mask model that provides a more realistic approximation of the three-dimensional effects of a photolithography mask with sub-wavelength features than a thin-mask model. In one embodiment, the three-dimensional mask model includes a set of filtering kernels in the spatial domain that are configured to be convolved with thin-mask transmission functions to produce a near-field image. In another embodiment, the three-dimensional mask model includes a set of correction factors in the frequency domain that are configured to be multiplied by the Fourier transform of thin-mask transmission functions to produce a near-field image.

Claims (39)

1. A method comprising:

obtaining a plurality of kernels for adapting a mask design layout for a physical optical mask configured to create a pattern for optical projection onto a substrate, to a mask 3D transmission;

using the plurality of kernels with a thin mask transmission corresponding to the mask design layout to create a mask 3D transmission corresponding to the mask design layout; and

performing, based on the mask 3D transmission, or information derived therefrom, a computer simulation of optical projection of the pattern onto the substrate.

2. The method of claim 1 , wherein the kernels are independent of the layout of any particular mask.

3. The method of claim 1 , further comprising applying a filter in relation to the plurality of kernels and the mask design layout.

4. The method of claim 3 , wherein the applying the filter comprises limiting frequencies.

5. The method of claim 1 , wherein the performing the computer simulation comprises applying at least an optical model to the mask 3D transmission to create an image corresponding to the mask design layout.

6. The method of claim 1 , wherein the kernels are for transverse electric (TE) polarization and transverse magnetic (TM) polarization.

7. The method of claim 1 , wherein the obtaining the plurality of kernels further comprises:

receiving a mask topography structure;

performing a rigorous simulation to simulate a near-field in relation to the mask topography structure; and

deriving the plurality of kernels from the near-field.

8. The method of claim 1 , wherein the mask 3D transmission is in a spatial domain form.

9. A non-transitory computer-readable medium having instructions therein, the instructions, when executed by a computer system, are configured to cause the computer system to at least:

obtain a plurality of kernels for adapting a mask design layout for a physical optical mask configured to create a pattern for optical projection onto a substrate, to a mask 3D transmission;

use the plurality of kernels with a thin mask transmission corresponding to the mask design layout to create a mask 3D transmission corresponding to the mask design layout; and

perform, based on the mask 3D transmission, or information derived therefrom, a computer simulation of optical projection of the pattern onto the substrate.

10. The computer-readable medium of claim 9 , wherein the kernels are independent of the layout of any particular mask.

11. The computer-readable medium of claim 9 , wherein the instructions are further configured to cause the computer system to apply a filter in relation to the plurality of kernels and the mask design layout.

12. The computer-readable medium of claim 11 , wherein the application of the filter comprises limiting of frequencies.

13. The computer-readable medium of claim 9 , wherein the instructions configured to cause the computer system to perform the computer simulation are further configured to cause the computer system to apply at least an optical model to the mask 3D transmission to create an image corresponding to the mask design layout.

14. The computer-readable medium of claim 9 , wherein the kernels are for transverse electric (TE) polarization and transverse magnetic (TM) polarization.

15. The computer-readable medium of claim 9 , wherein the instructions configured to cause the computer system to obtain the plurality of kernels are further configured to cause the computer system to:

receive a mask topography structure;

perform a rigorous simulation to simulate a near-field in relation to the mask topography structure; and

derive the plurality of kernels from the near-field.

16. A non-transitory computer-readable medium having instructions therein, the instructions, when executed by a computer system, are configured to cause the computer system to at least:

apply a thin mask model to a mask design layout corresponding to a pattern for optical projection onto a substrate, to create a thin mask transmission;

apply a thick mask model to the mask design layout to generate a mask 3D residual or mask 3D transmission, the thick mask model comprising a plurality of edge-based kernels; and

perform, based on the thin mask transmission, or information derived therefrom, and on the mask 3D residual or mask 3D transmission, or information derived therefrom, a computer simulation of optical projection of the pattern onto the substrate.

17. The computer-readable medium of claim 16 , wherein the instructions are further configured to cause the computer system to apply a filter in relation to the plurality of kernels and the mask design layout.

18. The computer-readable medium of claim 17 , wherein the application of the filter comprises limiting of frequencies.

19. The computer-readable medium of claim 16 , wherein the kernels are independent of the layout of any particular mask.

20. The computer-readable medium of claim 16 , wherein the kernels are for transverse electric (TE) polarization and transverse magnetic (TM) polarization.

21. The computer-readable medium of claim 16 , wherein the instructions are further configured to cause the computer system to:

receive a mask topography structure for the mask design layout;

perform a rigorous simulation to simulate a near-field; and

derive the plurality of kernels from the near-field.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 16, 2020
From: LIU, PENG; CAO, YU; CHEN, LUOQI; YE, JUN
To: BRION TECHNOLOGIES INC.
Reel/Frame 054370/0034 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 16, 2020
From: BRION TECHNOLOGIES INC.
To: ASML NETHERLANDS B.V.
Reel/Frame 054370/0044 →
Continuity (8)
Continuation 16265367 · Feb 1, 2019
Continuation 15174732 · Jun 6, 2016
Continuation 14600337 · Jan 20, 2015
Continuation 14081386 · Nov 15, 2013
Continuation 13736929 · Jan 8, 2013
Continuation 12721343 · Mar 10, 2010
Continuation 11838582 · Aug 14, 2007
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