IP Library Granted Patent US 11,498,034
Granted Patent B2
US 11,498,034 · App. 17/380,566 · Granted Nov 15, 2022

Durable graphene oxide membranes

Inventors: Stephen Frayne (Watertown, MA); Michelle Macleod (Somerville, MA); Brandon Ian MacDonald (Melrose, MA); Lymaris Ortiz Rivera (Cambridge, MA); Brent Keller (Somerville, MA)
Assignee: Via Separations, Inc.
B01D71/021B01D67/0069B01D67/0093B01D69/10B01D2323/36B01D2325/20
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Quick Facts
Patent No.
US 11,498,034
App. No.
17/380,566
Granted
Nov 15, 2022
Kind
B2
Abstract

Embodiments described herein relate generally to durable graphene oxide membranes for fluid filtration. For example, the graphene oxide membranes can be durable under high temperatures non-neutral pH, and/or high pressures. One aspect of the present disclosure relates to a filtration apparatus comprising: a support substrate, and a graphene oxide membrane disposed on the support substrate. The graphene oxide membrane has a first lactose rejection rate of at least 50% with a first 1 wt % lactose solution at room temperature. The graphene oxide membrane has a second lactose rejection rate of at least 50% with a second 1 wt % lactose solution at room temperature after the graphene oxide membrane is contacted with a solution that is at least 80° C. for a period of time.

Claims (48)

1. A filtration apparatus, comprising:

a support substrate; and

a graphene oxide membrane disposed on the support substrate, the graphene oxide membrane including a plurality of graphene oxide sheets, each of the graphene oxide sheets covalently coupled to a chemical spacer,

wherein:

each of the graphene oxide sheets is not covalently crosslinked to other graphene oxide sheets from the plurality of graphene oxide sheets;

the graphene oxide membrane has a first lactose rejection rate of at least 50% with a first 1 wt % lactose solution at room temperature; and

after the graphene oxide membrane is contacted with a solution that is at least 80° C. for a period of time, the graphene oxide membrane has a second lactose rejection rate of at least 50% with a second 1 wt % lactose solution at room temperature.

2. The filtration apparatus of claim 1 , wherein the second lactose rejection rate is at least substantially the same as the first lactose rejection rate.

3. The filtration apparatus of claim 1 , wherein the first lactose rejection rate is less than or equal to 90%.

4. The filtration apparatus of claim 1 , wherein the second lactose rejection rate is less than or equal to 90%.

5. The filtration apparatus of claim 1 , wherein the chemical spacer comprises an amine or a derivative thereof.

6. The filtration apparatus of claim 5 , wherein the chemical spacer comprises —NH—R 1 , wherein R 1 is an aryl, which can be optionally substituted.

7. The filtration apparatus of claim 5 , wherein the amine is 4-aminophenylacetic acid or 2-(4-aminophenyl) ethanol.

8. The filtration apparatus of claim 1 , wherein the chemical spacer comprises an amide or a derivative thereof.

9. The filtration apparatus of claim 8 , wherein the chemical spacer comprises —NH—C(O)—R 2 , wherein R 2 is C 1 -C 6 alkyl or C 2 -C 6 alkenyl, each of which can be optionally substituted.

10. The filtration apparatus of claim 8 , wherein the amide is acrylamide, propionamide, isobutyramide, or pivalamide.

11. The filtration apparatus of claim 1 , wherein the solution has a pH of about 7, about 11, or about 14.

12. A filtration apparatus, comprising:

a support substrate; and

a graphene oxide membrane disposed on the support substrate, the graphene oxide membrane including a plurality of graphene oxide sheets, each of the graphene oxide sheets covalently coupled to a chemical spacer,

wherein:

each of the graphene oxide sheets is not covalently crosslinked to other graphene oxide sheets from the plurality of graphene oxide sheets;

the graphene oxide membrane has a first lactose rejection rate of at least 50% with a first 1 wt % lactose solution at room temperature; and

after the graphene oxide membrane is contacted with a solution having a pH of at least 11 for a period of time at room temperature, the graphene oxide membrane has a second lactose rejection rate of at least 50% with a second 1 wt % lactose solution at room temperature.

13. The filtration apparatus of claim 12 , wherein the pH is at least about 12 or at least about 14.

14. The filtration apparatus of claim 12 , wherein the second lactose rejection rate is at least substantially the same as the first lactose rejection rate.

15. The filtration apparatus of claim 12 , wherein the first lactose rejection rate is less than or equal to 90%.

16. The filtration apparatus of claim 12 , wherein the second lactose rejection rate is less than or equal to 90%.

17. The filtration apparatus of claim 12 , wherein the chemical spacer comprises an amine or a derivative thereof.

18. The filtration apparatus of claim 17 , wherein the chemical spacer comprises —NH—R 1 , wherein R 1 is an aryl, which can be optionally substituted.

19. The filtration apparatus of claim 17 , wherein the amine is 4-aminophenylacetic acid or 2-(4-aminophenyl) ethanol.

20. The filtration apparatus of claim 12 , wherein the chemical spacer comprises an amide or a derivative thereof.

21. The filtration apparatus of claim 20 , wherein the chemical spacer comprises —NH—C(O)—R 2 , wherein R 2 is C 1 -C 6 alkyl or C 2 -C 6 alkenyl, each of which can be optionally substituted.

22. The filtration apparatus of claim 20 , wherein the amide is acrylamide, propionamide, isobutyramide, or pivalamide.

23. A filtration apparatus, comprising:

a support substrate, the support substrate has a thickness of at least about 150 μm and a Young's modulus of at least about 0.9 GPa; and

a graphene oxide membrane disposed on the support substrate, the graphene oxide membrane including a plurality of graphene oxide sheets, each of the graphene oxide sheets covalently coupled to a chemical spacer,

wherein:

each of the graphene oxide sheets is not covalently crosslinked to other graphene oxide sheets from the plurality of graphene oxide sheets;

the graphene oxide membrane has a first lactose rejection rate of at least 50% with a first 1 wt % lactose solution at room temperature; and

after the graphene oxide membrane is subjected to a pressure of about 1000 psi for a period of time, the graphene oxide membrane has a second lactose rejection rate of at least 50% with a second 1 wt % lactose solution at room temperature.

24. The filtration apparatus of claim 23 , wherein the support substrate has a Young's modulus of no more than about 2.5 GPa.

25. The filtration apparatus of claim 23 , wherein the support substrate comprises polypropylene, polyolefin, polyethersulfone (PES), polytetrafluoroethylene (PTFE), polyacrylonitrile (PAN), nylon, or a combination thereof.

26. The filtration apparatus of claim 23 , wherein the chemical spacer comprises an amine or a derivative thereof.

27. The filtration apparatus of claim 26 , wherein the chemical spacer comprises —NH—R 1 , wherein R 1 is an aryl, which can be optionally substituted.

28. The filtration apparatus of claim 23 , wherein the chemical spacer comprises an amide or a derivative thereof.

29. The filtration apparatus of claim 28 , wherein the chemical spacer comprises —NH—C(O)—R 2 , wherein R 2 is C 1 -C 6 alkyl or C 2 -C 6 alkenyl, each of which can be optionally substituted.

30. A method for processing black liquor, the method comprising flowing black liquor through the filtration apparatus of claim 1 , wherein the black liquor comprises lignin, sodium sulfate, sodium carbonate, sodium hydrosulfide, sodium thiosulfate, sodium hydroxide, or a combination thereof.

Assignments (3)
SECURITY INTEREST Recorded Oct 13, 2025
From: VIA SEPARATIONS, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 072547/0699 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 21, 2022
From: MACDONALD, BRANDON IAN; ORTIZ RIVERA, LYMARIS
To: VIA SEPARATIONS, INC.
Reel/Frame 060264/0425 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 21, 2022
From: MACLEOD, MICHELLE; KELLER, BRENT; FRAYNE, STEPHEN
To: VIA SEPARATIONS, INC.
Reel/Frame 060264/0451 →
Continuity (5)
Continuation 16887555 · May 29, 2020
Continuation PCTUS2020033246 · May 15, 2020
Provisional Application 62910789 · Oct 4, 2019
Provisional Application 62848014 · May 15, 2019
Related Publication 20210354094A1 · Nov 18, 2021
Cited By (1)
US 12,357,950