IP Library › Granted Patent US 11,502,080
Granted Patent B2
US 11,502,080 · App. 17/120,921 · Granted Nov 15, 2022

Semiconductor device and method

Inventors: Cheng-Yen Tsai (New Taipei, TW); Ming-Chi Huang (Zhubei, TW); Zoe Chen (Taipei, TW); Wei-Chin Lee (Taipei, TW); Cheng-Lung Hung (Hsinchu, TW); Da-Yuan Lee (Jhubei, TW); Weng Chang (Hsinchu, TW); Ching-Hwanq Su (Tainan, TW)
Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
H01L27/0924H01L21/0228H01L21/0271H01L21/02318H01L21/02321H01L21/28088H01L21/324H01L21/3212H01L21/76829H01L21/823821H01L21/823857H01L21/823864H01L21/823871H01L29/0847H01L29/1033H01L29/517H01L29/6681H01L29/66545H01L29/66553H01L29/7851H01L27/092H01L29/4966H01L29/513H01L29/7848
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Quick Facts
Patent No.
US 11,502,080
App. No.
17/120,921
Granted
Nov 15, 2022
Kind
B2
Abstract

In an embodiment, a method includes: forming a gate dielectric layer on an interface layer; forming a doping layer on the gate dielectric layer, the doping layer including a dipole-inducing element; annealing the doping layer to drive the dipole-inducing element through the gate dielectric layer to a first side of the gate dielectric layer adjacent the interface layer; removing the doping layer; forming a sacrificial layer on the gate dielectric layer, a material of the sacrificial layer reacting with residual dipole-inducing elements at a second side of the gate dielectric layer adjacent the sacrificial layer; removing the sacrificial layer; forming a capping layer on the gate dielectric layer; and forming a gate electrode layer on the capping layer.

Claims (54)

1. A device comprising:

a channel region;

an interface layer on the channel region;

a gate dielectric layer on the interface layer, the gate dielectric layer having a first surface facing towards the interface layer and a second surface opposite the first surface, the gate dielectric layer having a first concentration of a dipole-inducing element at the first surface, the gate dielectric layer having a second concentration of the dipole-inducing element at the second surface, the second concentration being less than the first concentration;

a capping layer on the gate dielectric layer; and

a gate electrode on the capping layer.

2. The device of claim 1 further comprising:

a first fin extending from a substrate, the first fin comprising the channel region.

3. The device of claim 1 , wherein the dipole-inducing element is lanthanum.

4. The device of claim 1 , wherein the capping layer comprises TiSiN.

5. The device of claim 1 , wherein the second concentration is zero.

6. The device of claim 1 , wherein the capping layer has a third surface facing towards the gate dielectric layer and a fourth surface opposite the third surface, the capping layer having a third concentration of the dipole-inducing element at the third surface, the capping layer having a fourth concentration of the dipole-inducing element at the fourth surface, the fourth concentration being less than the third concentration, the third concentration being less than the first concentration.

7. A device comprising:

a first transistor comprising:

a first channel region;

a first interface layer on the first channel region;

a first gate dielectric layer on the first interface layer, a first interface of the first gate dielectric layer and the first interface layer having a first concentration of a dipole-inducing element;

a first capping layer on the first gate dielectric layer, a second interface of the first capping layer and the first gate dielectric layer being free from the dipole-inducing element; and

a first gate electrode on the first capping layer; and

a second transistor comprising:

a second channel region;

a second interface layer on the second channel region;

a second gate dielectric layer on the second interface layer, a third interface of the second gate dielectric layer and the second interface layer having a second concentration of the dipole-inducing element, the second concentration being different from the first concentration;

a second capping layer on the second gate dielectric layer, a fourth interface of the second capping layer and the second gate dielectric layer being free from the dipole-inducing element; and

a second gate electrode on the second capping layer.

8. The device of claim 7 further comprising:

a first fin extending from a substrate, the first fin comprising the first channel region and the second channel region.

9. The device of claim 7 further comprising:

a first fin extending from a substrate, the first fin comprising the first channel region; and

a second fin extending from the substrate, the second fin comprising the second channel region.

10. The device of claim 7 , wherein the dipole-inducing element is lanthanum.

11. The device of claim 7 , wherein the first capping layer and the second capping layer each comprise TiSiN.

12. The device of claim 7 , wherein the first transistor and the second transistor have different threshold voltages.

13. A device comprising:

a first transistor comprising:

a first channel region;

a first interface layer on the first channel region, the first interface layer being doped with a dipole-inducing element, a first concentration of the dipole-inducing element in the first interface layer increasing in a first direction, the first direction extending away from the first channel region;

a first gate dielectric layer on the first interface layer, the first gate dielectric layer being doped with the dipole-inducing element, a second concentration of the dipole-inducing element in the first gate dielectric layer decreasing in the first direction; and

a first gate electrode on the first gate dielectric layer; and

a second transistor comprising:

a second channel region;

a second interface layer on the second channel region, the second interface layer being free from the dipole-inducing element;

a second gate dielectric layer on the second interface layer, the second gate dielectric layer being free from the dipole-inducing element; and

a second gate electrode on the second gate dielectric layer.

14. The device of claim 13 further comprising:

a first fin extending from a substrate, the first fin comprising the first channel region and the second channel region.

15. The device of claim 13 further comprising:

a first fin extending from a substrate, the first fin comprising the first channel region; and

a second fin extending from the substrate, the second fin comprising the second channel region.

16. The device of claim 13 , wherein the dipole-inducing element is lanthanum.

17. The device of claim 13 , wherein the first transistor further comprises a first capping layer between the first gate dielectric layer and the first gate electrode, the first capping layer being doped with the dipole-inducing element, and wherein the second transistor further comprises a second capping layer between the second gate dielectric layer and the second gate electrode, the second capping layer being free from the dipole-inducing element.

18. The device of claim 17 , wherein a third concentration of the dipole-inducing element in the first capping layer decreases in the first direction.

19. The device of claim 17 , wherein the first capping layer and the second capping layer each comprise TiSiN.

20. The device of claim 13 , wherein the first transistor and the second transistor have different threshold voltages.

Continuity (4)
Continuation 16716248 · Dec 16, 2019
Continuation 16421759 · May 24, 2019
Continuation 15998780 · Aug 15, 2018
Related Publication 20210134799A1 · May 6, 2021
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