IP Library › Granted Patent US 11,557,788
Granted Patent B2
US 11,557,788 · App. 15/930,711 · Granted Jan 17, 2023

Preparation of ionic liquids based on boron clusters

Inventors: Rana Mohtadi (Northville, MI); Oscar Tutusaus (Ann Arbor, MI); Douglas R. MacFarlane (Clayton, AU); Mega Kar (Beaconsfield, AU)
Assignees: Toyota Motor Engineering & Manufacturing North America, Inc.; Monash University
H01M10/056C07C217/08C07F5/02H01M10/054H01M10/0525H01M10/0568H01M2300/0045
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Quick Facts
Patent No.
US 11,557,788
App. No.
15/930,711
Granted
Jan 17, 2023
Kind
B2
Abstract

Electrolytes and electrochemical cells include a novel ionic liquid having a quaternary cation and a boron cluster anion. In some versions, the boron cluster anion will be a functionalized or unfunctionalized icosahedral boranyl or carboranyl anion. Electrochemical cells have an electrolyte including the ionic liquid. In some versions, the ionic liquid is used as a solvent to dissolve an ionic shuttle salt for transport of active material, with an optional co-solvent. Methods to synthesize the ionic liquid include contacting a boron cluster salt with a quaternary salt to form the ionic liquid by a metathesis reaction.

Claims (77)

1. A method for synthesizing an ionic liquid, the method comprising:

contacting a quaternary salt with a boron cluster salt in a metathesis solvent in which the ionic liquid is insoluble at a temperature above a melting temperature of the ionic liquid to form the ionic liquid via a salt metathesis reaction and as an immiscible liquid layer, the quaternary salt comprising a quaternary cation comprising at least one of:

an ammonium cation having a structure:

and

a phosphonium cation having a structure:

wherein R 1 , R 2 , R 3 , and R 4 is each, independently, selected from a group consisting of:

C2-C12 alkyl; and

poly(ethylene glycol) methyl ether having from 1-20 ethylene glycol subunits.

2. The method as recited in claim 1 , wherein the boron cluster salt comprises an alkali metal cation.

3. The method as recited in claim 1 , wherein the boron cluster salt comprises a boron cluster anion having a formula [B y H (y-z-i) R z X i ] 2− , [CB (y-1) H (y-z-i) R z X i ] − , [C 2 B (y-2) H (y-t-j-1) R t X j ] − , [C 2 B (y-3) H (y-t-j) R t X j ] − , or [C 2 B (y-3) H (y-t-j-1) R t X j ] 2−, and wherein:

y is an integer within a range of 6 to 12;

(z+i) is an integer within a range of 0 to y;

(t+j) is an integer within a range of 0 to (y-1);

X is F, Cl, Br, I, or a combination thereof; and

R is a substituent comprising any of:

group (i): a linear, branched-chain, or cyclic C1-C18 alkyl, perfluoroalkyl, or partially fluorinated alkyl group;

group (ii): a C6-C14 aryl, perfluoroaryl, or partially fluorinated aryl group;

group (iii): a linear, branched-chain, or cyclic C1-C18 alkoxy, perfluoroalkoxy, or partially fluorinated alkoxy group;

group (iv): a C6-C14 aryloxy, perfluoroaryloxy, or partially fluorinated aryloxy group; and

group (v): a substituent that combines moieties defined by two or more of groups (i)-(iv).

4. The method as recited in claim 1 , wherein the boron cluster salt comprises at least one boron cluster anion selected from a group consisting of closo-[B 12 H 12 ] 2− , closo-[CB 11 H 12 ] − , and closo-[C 2 B 10 H 11 ] − .

5. The method as recited in claim 1 , further comprising extracting the immiscible liquid layer with a solvent in which the immiscible liquid layer is soluble.

6. The method as recited in claim 1 , further comprising purifying the ionic liquid by a procedure selected from a group consisting of:

contacting the ionic liquid with an adsorbent;

contacting the ionic liquid with a highly water-reactive metal; and

placing the ionic liquid under vacuum at a temperature up to 100° C.

7. A method for synthesizing an ionic liquid, the method comprising:

contacting a quaternary salt with a boron cluster salt comprising an alkali metal cation in a metathesis solvent in which the ionic liquid is insoluble at a temperature above a melting temperature of the ionic liquid to form the ionic liquid via a salt metathesis reaction and as an immiscible liquid layer, the quaternary salt comprising a quaternary cation comprising at least one of:

an ammonium cation having a structure:

and

a phosphonium cation having a structure:

wherein R 1 , R 2 , R 3 , and R 4 is each, independently, selected from a group consisting of:

C2-C12 alkyl; and

poly(ethylene glycol) methyl ether having from 1-20 ethylene glycol subunits.

8. The method as recited in claim 7 , wherein the boron cluster salt comprises a boron cluster anion having a formula [B y H (y-z-i) R z X i ] 2− , [CB (y-1) H (y-z-i) R z X i ] − , [C 2 B (y-2) H (y-t-j-1) R t X j ] − , [C 2 B (y-3) H (y-t-j) R t X j ] − , or [C 2 B (y-3) H (y-t-j-1) R t X j ] 2− , and wherein:

y is an integer within a range of 6 to 12;

(z+i) is an integer within a range of 0 to y;

(t+j) is an integer within a range of 0 to (y-1);

X is F, Cl, Br, I, or a combination thereof; and

R is a substituent comprising any of:

group (i): a linear, branched-chain, or cyclic C1-C18 alkyl, perfluoroalkyl, or partially fluorinated alkyl group;

group (ii): a C6-C14 aryl, perfluoroaryl, or partially fluorinated aryl group;

group (iii): a linear, branched-chain, or cyclic C1-C18 alkoxy, perfluoroalkoxy, or partially fluorinated alkoxy group;

group (iv): a C6-C14 aryloxy, perfluoroaryloxy, or partially fluorinated aryloxy group; and

group (v): a substituent that combines moieties defined by two or more of groups (i)-(iv).

9. The method as recited in claim 7 , wherein the boron cluster salt comprises at least one boron cluster anion selected from a group consisting of closo-[B 12 H 12 ] 2− , closo-[CB 11 H 12 ] − , and closo-[C 2 B 10 H 11 ] − .

10. The method as recited in claim 7 , further comprising extracting the immiscible liquid layer with a solvent in which the immiscible liquid layer is soluble.

11. The method as recited in claim 7 , further comprising purifying the ionic liquid by a procedure selected from a group consisting of:

contacting the ionic liquid with an adsorbent;

contacting the ionic liquid with a highly water-reactive metal; and

placing the ionic liquid under vacuum at a temperature up to 100° C.

12. A method for synthesizing an ionic liquid, the method comprising:

contacting a quaternary salt with a boron cluster salt in a metathesis solvent in which the ionic liquid is insoluble at a temperature above a melting temperature of the ionic liquid to form the ionic liquid via a salt metathesis reaction and as an immiscible liquid layer, the quaternary salt comprising a quaternary cation comprising at least one of:

an ammonium cation having a structure:

and

a phosphonium cation having a structure:

wherein R 1 , R 2 , R 3 , and R 4 is each, independently, selected from a group consisting of:

C2-C12 alkyl; and

poly(ethylene glycol) methyl ether having from 1-20 ethylene glycol subunits; and

extracting the immiscible liquid layer with a solvent in which the immiscible liquid layer is soluble.

13. The method as recited in claim 12 , wherein the boron cluster salt comprises an alkali metal cation.

14. The method as recited in claim 12 , wherein the boron cluster salt comprises a boron cluster anion having a formula [B y H (y-z-i) R z X i ] 2− , [CB (y-1) H (y-z-i) R z X i ] − , [C 2 B (y-2) H (y-t-j-1) R t X j ] − , [C 2 B (y-3) H (y-t-j) R t X j ] − , or [C 2 B (y-3) H (y-t-j-1) R t X j ] 2− , and wherein:

y is an integer within a range of 6 to 12;

(z+i) is an integer within a range of 0 to y;

(t+j) is an integer within a range of 0 to (y-1);

X is F, Cl, Br, I, or a combination thereof; and

R is a substituent comprising any of:

group (i): a linear, branched-chain, or cyclic C1-C18 alkyl, perfluoroalkyl, or partially fluorinated alkyl group;

group (ii): a C6-C14 aryl, perfluoroaryl, or partially fluorinated aryl group;

group (iii): a linear, branched-chain, or cyclic C1-C18 alkoxy, perfluoroalkoxy, or partially fluorinated alkoxy group;

group (iv): a C6-C14 aryloxy, perfluoroaryloxy, or partially fluorinated aryloxy group; and

group (v): a substituent that combines moieties defined by two or more of groups (i)-(iv).

15. The method as recited in claim 12 , wherein the boron cluster salt comprises at least one boron cluster anion selected from a group consisting of closo-[B 12 H 12 ] 2− , closo-[CB 11 H 12 ] − , and closo-[C 2 B 10 H 11 ] − .

16. The method as recited in claim 12 , further comprising purifying the ionic liquid by a procedure selected from a group consisting of:

contacting the ionic liquid with an adsorbent;

contacting the ionic liquid with a highly water-reactive metal; and

placing the ionic liquid under vacuum at a temperature up to 100° C.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 7, 2023
From: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 062617/0284 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 21, 2020
From: MOHTADI, RANA; TUTUSAUS, OSCAR
To: TOYOTA MOTOR ENGINEERING & MANUFACTURING NORTH AMERICA, INC.
Reel/Frame 052720/0140 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2020
From: MACFARLANE, DOUGLAS R.; KAR, MEGA
To: MONASH UNIVERSITY
Reel/Frame 052688/0935 →
Continuity (2)
Division 15702997 · Sep 13, 2017
Related Publication 20200274188A1 · Aug 27, 2020