IP Library Granted Patent US 11,646,174
Granted Patent B2
US 11,646,174 · App. 16/730,848 · Granted May 9, 2023

Method for calibrating a scanning charged particle microscope

Inventors: Hermanus Adrianus Dillen (Maarheeze, NL); Wim Tjibbo Tel (Helmond, NL); Willem Louis Van Mierlo (Veldhoven, NL)
Assignee: ASML Netherlands, B.V.
H01J37/28H01J37/222H01J2237/2826
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Quick Facts
Patent No.
US 11,646,174
App. No.
16/730,848
Granted
May 9, 2023
Kind
B2
Abstract

A method for calibrating a scanning charged particle microscope, such as a scanning electron microscope (SEM), is provided. The method includes dividing a wafer into a plurality of regions; preparing, on each of the plurality of regions, a pattern including a first periodic structure interleaved with a second periodic structure, the first and second periodic structures having an induced offset; determining an actual pitch the first and second periodic structures and thereby determining actual induced offset on each of the plurality of regions; selecting a plurality of regions from among the plurality of regions; measuring, by the SEM, a pitch of first and second periodic structures on each of the plurality of regions; and performing linearity calibration on the SEM based on the determining and the measuring.

Claims (26)

1. A method for calibrating a scanning electron microscope (SEM), comprising:

providing a reference sample including a first periodic structure interleaved with a second periodic structure, each of the first periodic structure and second periodic structure having a period along a measurement direction;

measuring, by the SEM, an offset between the first periodic structure and the second periodic structure;

comparing the measured offset with an induced offset; and

calibrating the SEM based on the comparison.

2. The method of claim 1 , wherein the induced offset comprises an offset predefined for the reference sample.

3. The method of claim 2 , wherein the induced offset further comprises an offset caused by an overlay error during a manufacturing process of the reference sample.

4. The method of claim 1 , wherein the induced offset is obtained by tracing using a laser interferometer.

5. The method of claim 1 , wherein the offset measured by the SEM is based on an image of the reference sample obtained by the SEM, and wherein a left edge and a right edge of the first and second periodic structures on the image are asymmetrical.

6. The method of claim 1 , wherein the first periodic structure and the second periodic structure are on different layers of the reference sample.

7. The method of claim 1 , wherein each of the first periodic structure and the second periodic structure comprise a set of periodic lines.

8. The method of claim 1 , further comprising:

tracing a critical dimension of the first and second periodic structures; and

measuring, by the SEM, the critical dimension of the first and second periodic structures,

wherein calibrating the SEM further comprises calibrating the SEM based on a correlation between the measured critical dimension and the traced critical dimension of the first and second periodic structures.

9. The method claim 1 , further comprising:

tracing a line width of the first periodic structure or the second periodic structure; and

measuring, by the SEM, the line width of the first periodic structure or the second periodic structure,

wherein calibrating the SEM further comprises calibrating the SEM based on a correlation between the measured line width and the traced line width of the first periodic structure or the second periodic structure.

10. The method of claim 1 , wherein:

the first periodic structure includes a first set of lines extending in a first direction and a second set of lines that are connected with the first set of lines and extending in a second direction; and

the second periodic structure includes a third set of lines extending in the first direction and a fourth set of lines that are connected with the third set of lines and extending in the second direction.

11. The method of claim 1 , wherein:

the first periodic structure further comprises a plurality of first periodic sub-structures disposed on different areas of the reference sample;

the second periodic structure further comprises a plurality of second periodic sub-structures disposed on different areas of the reference sample; and

each of the plurality of first periodic sub-structures is paired with a corresponding one of the plurality of second periodic sub-structures to form a plurality of pairs of first and second periodic sub-structures for calibration.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 23, 2023
From: DILLEN, HERMANUS ADRIANUS; TEL, WIM TJIBBO; VAN MIERLO, WILLEM LOUIS
To: ASML NETHERLANDS B.V.
Reel/Frame 062788/0584 →
Continuity (3)
Provisional Application 62943717 · Dec 4, 2019
Provisional Application 62787100 · Dec 31, 2018
Related Publication 20200211819A1 · Jul 2, 2020