IP Library › Granted Patent US 11,678,780
Granted Patent B2
US 11,678,780 · App. 17/846,484 · Granted Jun 20, 2023

Reducing cleaning roller amplitude and speed oscillations of a cleaning robot

Inventors: Hao-Yun Chow (Kaohsiung, TW); Patrick Chow (Santa Clarita, CA); Ke Ting Gao (Shenzhen, CN); Fangzheng Guo (Arlington, MA); Jennifer Ann Mauger (Arlington, MA); Rogelio Manfred Neumann (Somerville, MA); Jian Yun Pi (GaoAn, CN); Michael G. Sack (Westford, MA); Rubal Verma (Lowell, MA)
Assignee: iRobot Corporation
A47L9/0455A46B13/001A46B13/02A47L9/0477A46B2200/30A47L2201/00
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Quick Facts
Patent No.
US 11,678,780
App. No.
17/846,484
Granted
Jun 20, 2023
Kind
B2
Abstract

A roller assembly for a mobile cleaning system for cleaning a work surface can include a drive shaft, a sheath, a bushing, and a bushing shroud. The drive shaft can be rotatable about a drive axis, and the drive shaft can include a driven end and an opposite bushing end. The sheath can be supported by the drive shaft and the sheath can be rotatable with the drive shaft. The sheath can include a shell engageable with the work surface. The bushing can be located about the bushing end of the drive shaft. The bushing shroud can be connected to the bushing. The sheath and the drive shaft can be together rotatable with respect to the bushing and the bushing shroud, the bushing shroud can include an outer portion defining a first radius of curvature and a recessed portion connected to the outer portion.

Claims (34)

1. A roller assembly for a mobile cleaning system, the roller assembly comprising:

a drive shaft, rotatable about a drive axis, the drive shaft, including a driven portion and bushing portion;

a sheath supported by the drive shaft and rotatable therewith to engage a worb surface;

a bushing connected to the bushing portion of the drive shaft;

a bushing support supporting the bushing; and

a shroud extension connected to the bushing portion of the shaft, the shroud extension extending longitudinally at least partially encompassed by the sheath, and the shroud extension at least partially surrounding the bushing support.

2. The roller assembly of claim 1 , wherein the bushing portion includes a support portion and a bearing portion extending from the support portion and extending away from the driven portion, the bearing portion connected to the bushing.

3. The roller assembly of claim 2 , wherein the shroud extension connects to a shaft carrier of the shaft.

4. The roller assembly of claim 3 , wherein the shroud extension, together with the shaft carrier of the shaft, forms a cap that is sealed to limit debris within the extension from traveling axially beyond the cap toward the driven portion of the shaft.

5. The roller assembly of claim 4 , wherein the shroud extension includes a collection portion defining a collection diameter smaller than an inner diameter of the sheath.

6. The roller assembly of claim 5 , wherein the cap defines a cap diameter smaller than the collection diameter.

7. The roller assembly of claim 5 , wherein the shroud extension includes a transition portion connected to the collection portion and extending axially toward the driven portion and radially inward to connect to the cap.

8. The roller assembly of claim 7 , wherein the bushing support includes a bushing support portion retaining the bushing therein, and the bushing support includes a flared portion extending from the bushing support portion axially toward the driven portion and extending radially outward.

9. The roller assembly of claim 8 , wherein the flared portion terminates prior to the cap.

10. The roller assembly of claim 8 , wherein the flared portion at least partially defines an axial gap between the flared portion and the cap and wherein the flared portion at least partially defines a radial gap between the flared portion and (1) the transition portion of the shroud extension or (2) the collection portion of the shroud extension.

11. A roller assembly for a mobile cleaning system, the roller assembly comprising:

a drive shaft rotatable about a drive axis, the drive shaft including a driven portion and bushing portion;

a sheath supported by the drive shaft and rotatable therewith to engage a work surface;

a bushing connected to the bushing portion of the drive shaft; and

a shroud extension connected to the bushing portion of the shaft, the shroud extension extending longitudinally at least partially into the sheath.

12. The roller assembly of claim 11 , further comprising:

a bushing support supporting the bushing, the shroud extension at least partially surrounding the bushing support.

13. The roller assembly of claim 12 , wherein the bushing support includes a bushing support portion retaining the bushing therein, and the bushing support includes a flared portion extending from the bushing support portion axially toward the driven portion and extending radially outward.

14. The roller assembly of claim 13 , wherein the shroud extension, together with the shaft, forms a cap that is sealed to limit debris within the extension from traveling axially beyond the cap toward the driven portion of the shaft, and wherein the flared portion terminates prior to the cap.

15. The roller assembly of claim 14 , wherein the shroud extension includes a collection portion defining a collection diameter smaller than an inner diameter of the sheath, wherein the shroud extension includes a transition portion connected to the collection portion and extending axially toward the driven portion and radially inward to connect to the cap, wherein the flared portion at least partially defines an axial gap between the flared and the cap, and wherein the flared portion at least partially defines a radial gap between the flared portion and the transition portion of the shroud extension or the collection portion of the shroud extension.

16. A roller assembly for a mobile cleaning system, the roller assembly comprising:

a drive shaft rotatable about a drive axis, the drive shaft including a driven portion and bushing portion;

a sheath supported by the drive shaft and rotatable therewith to engage a work surface;

a bushing connected to the bushing portion of the drive shaft; and

a shroud extension connected to the bushing portion of the shaft, the shroud extension extending longitudinally at least partially into the sheath, and the shroud extension at least partially surrounding the bushing support.

17. The roller assembly of claim 16 , wherein the bushing portion of the drive shaft includes a support portion and a bearing portion extending from the support portion and extending away from the driven portion, the bearing portion connected to the bushing.

18. The roller assembly of claim 17 , wherein the shroud extension, together with the shaft, forms a cap that is sealed to limit debris within the extension from traveling axially beyond the cap toward the driven portion of the shaft.

19. The roller assembly of claim 18 , wherein the shroud extension includes a collection portion defining a collection diameter smaller than an inner diameter of the sheath.

20. The roller assembly of claim 19 , wherein the cap defines a cap diameter smaller than the collection diameter.

Assignments (5)
NOTICE OF ASSIGNMENT OF SECURITY INTEREST IN INTELLECTUAL PROPERTY Recorded Nov 25, 2025
From: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
To: SANTRUM HONG KONG CO., LIMITED, AS SUCCESSOR COLLATERAL AGENT
Reel/Frame 073707/0516 →
SECURITY INTEREST Recorded Aug 9, 2023
From: IROBOT CORPORATION
To: TCG SENIOR FUNDING L.L.C., AS COLLATERAL AGENT
Reel/Frame 064532/0856 →
RELEASE OF SECURITY INTEREST Recorded Jul 31, 2023
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: IROBOT CORPORATION
Reel/Frame 064430/0001 →
SECURITY INTEREST Recorded Nov 3, 2022
From: IROBOT CORPORATION
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 061878/0097 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 14, 2022
From: CHOW, HAO-YUN; CHOW, PATRICK; GAO, KE TING; GUO, FANGZHENG; MAUGER, JENNIFER ANN; NEUMANN, ROGELIO MANFRED; PI, JIAN YUN; SACK, MICHAEL G.; VERMA, RUBAL
To: IROBOT CORPORATION
Reel/Frame 060510/0128 →
Continuity (3)
Continuation 16871149 · May 11, 2020
Provisional Application 62846091 · May 10, 2019
Related Publication 20220313037A1 · Oct 6, 2022
Cited By (1)
US 1,113,019