IP Library › Granted Patent US 11,740,561
Granted Patent B2
US 11,740,561 · App. 17/430,702 · Granted Aug 29, 2023

Metrology system, lithographic apparatus, and calibration method

Inventors: Nikhil Mehta (Stamford, CT); Piotr Jan Meyer (Auburndale, MA)
Assignee: ASML Netherlands B.V
G03F7/70591G01N21/47
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,740,561
App. No.
17/430,702
Granted
Aug 29, 2023
Kind
B2
Abstract

A lithographic apparatus includes an illumination system to produce a beam of radiation, a support to support a patterning device to impart a pattern on the beam, a projection system to project the patterned beam onto a substrate, and a metrology system that includes a radiation source to generate radiation, an optical element to direct the radiation toward a target, a detector to receive a first and second radiation scattered by the target and produce a first and second measurement respectively based on the received first and second radiation, and a controller. The controller determines a correction for the first measurement, an error between the correction for the first measurement and the first measurement, and a correction for the second measurement based on the correction for the first measurement, the second measurement, and the error. The lithographic apparatus uses the correction to adjust a position of a substrate.

Claims (33)

1. A lithographic apparatus comprising:

an illumination system configured to illuminate a pattern of a patterning device;

a projection system configured to project an image of the pattern onto a substrate; and

a metrology system comprising:

a radiation source configured to generate radiation;

an optical element configured to direct the radiation toward a target;

a detector configured to receive a first radiation and a second radiation scattered by the target and to produce a corresponding first and a second measurement of the target, respectively, based on the received first and second radiation, wherein the second radiation immediately succeeds the first radiation; and

a controller configured to:

determine a first correction value associated with the first measurement,

determine an error between the first correction value and the first measurement, and

determine a second correction value associated with the second measurement based on the first correction value, the second measurement, and the error, whereby the lithographic apparatus uses the second correction value in a subsequent lithographic process to adjust a position of the substrate.

2. The lithographic apparatus of claim 1 , wherein the error is the difference between the first correction value and the first measurement.

3. The lithographic apparatus of claim 1 , wherein the second correction value is further based on the second measurement combined with the first correction value and a difference with the error.

4. The lithographic apparatus of claim 1 , wherein the second correction value is further based on a first coefficient to modify the first correction value and the second measurement, and on a second coefficient to modify the error.

5. The lithographic apparatus of claim 1 , further comprising a substrate stage, wherein the target is a fiducial of the substrate stage.

6. The lithographic apparatus of claim 1 , wherein the second correction value offsets a drift of the metrology system.

7. The lithographic apparatus of claim 1 , wherein the second correction value is applied to a subsequent measurement of a target on the substrate.

8. The lithographic apparatus of claim 4 , wherein the first coefficient is based on a delay constant.

9. A metrology system comprising:

a radiation source configured to generate radiation;

an optical element configured to direct the radiation toward a target;

a detector configured to receive a first radiation and a second radiation scattered by the target and to produce a corresponding first and a second measurement of the target, respectively, based on the received first and second radiation, wherein the second radiation immediately succeeds the first radiation; and

a controller configured to:

determine a first correction value associated with the first measurement,

determine an error between the first correction value for and the first measurement, and

determine a second correction value associated with the second measurement based on the first correction value, the second measurement, and the error, whereby the lithographic apparatus uses the second correction value in a subsequent lithographic process to adjust a position of the substrate.

10. The metrology system of claim 9 , wherein the error is the difference between the first correction value for the first measurement and the first measurement.

11. The metrology system of claim 9 , wherein the second correction value is further based on the second measurement combined with the first correction value and a difference with the error.

12. The metrology system of claim 9 , wherein the second correction value is further based on a first coefficient to modify the first correction value and the second measurement, and on a second coefficient to modify the error.

13. The metrology system of claim 9 , further comprising a substrate stage, wherein the target is a fiducial of the substrate stage.

14. The metrology system of claim 9 , wherein the second correction value offsets a drift of the metrology system.

15. The metrology system of claim 9 , wherein the second correction value for the second measurement is applied to a subsequent measurement of a target on the substrate.

16. The metrology system of claim 12 , wherein the first coefficient is based on a delay constant.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 23, 2021
From: MEHTA, NIKHIL; MEYER, PIOTR JAN
To: ASML HOLDING N.V.
Reel/Frame 057589/0481 →
Continuity (2)
Provisional Application 62806123 · Feb 15, 2019
Related Publication 20220197151A1 · Jun 23, 2022