IP Library › Granted Patent US 11,862,796
Granted Patent B2
US 11,862,796 · App. 17/652,277 · Granted Jan 2, 2024

Positive-electrode active material for non-aqueous electrolyte secondary battery and method of producing the same

Inventors: Tomooki Kawasaki (Anan, JP); Kenichi Kobayashi (Tokushima, JP); Takahiro Kitagawa (Tokushima, JP)
Assignee: NICHIA CORPORATION
H01M4/525C01G53/54H01M4/505C01P2002/32C01P2004/03C01P2004/51C01P2004/54C01P2004/61C01P2004/62C01P2006/40H01M2004/021H01M2004/028
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,862,796
App. No.
17/652,277
Granted
Jan 2, 2024
Kind
B2
Abstract

A method of producing a positive-electrode active material for a non-aqueous electrolyte secondary battery is provided. The method includes obtaining a precipitate containing nickel and manganese from a solution containing nickel and manganese, heat-treating the resulting precipitate at a temperature of from 850° C. to less than 1100° C. to obtain a first heat-treated product, mixing the first heat-treated product and a lithium compound, and heat-treating the resulting lithium-containing mixture at a temperature of from 550° C. to 1000° C. to obtain a second heat-treated product. The second heat-treated product contains a group of lithium transition metal composite oxide particles having an average particle diameter D SEM of from 0.5 μm to less than 3 μm and D 50 /D SEM of 1 to 2.5. The lithium transition metal composite oxide particles have a spinel structure based on nickel and manganese.

Claims (25)

1. A positive-electrode active material for a non-aqueous electrolyte secondary battery, comprising:

lithium transition metal composite oxide particles having an average particle diameter based on SEM observation D SEM that is from 0.5 μm to less than 3 μm, and a ratio D 50 /D SEM that is from 1.6 to 2.1 where D 50 is a particle diameter corresponding to 50% in its volume-based cumulative particle size distribution,

wherein the lithium transition metal composite oxide particles have a spinel structure based on nickel and manganese,

wherein the lithium transition metal composite oxide particles contain lithium transition metal composite oxide particles onto surfaces of which a substance containing niobium is adhered,

wherein the lithium transition metal composite oxide particles have a ratio D 95 /D 5 that is from 2.5 to 3.8, and

wherein the lithium transition metal composite oxide particles have a ratio D 90 /D 10 that is from 2.0 to 2.5.

2. The positive-electrode active material for a non-aqueous electrolyte secondary battery according to claim 1 , wherein the lithium transition metal composite oxide particles comprises lithium transition metal composite oxide represented by the formula:

Li x Ni p Mn q M 1 r O 4

wherein x, p, q, and r satisfy 1≤x≤1.3, 0.3≤p≤0.6, 1.2≤q≤1.7, 0≤r≤0.2, and p+q+r≤2, and M 1 is at least one selected from the group consisting of Al, Mg, Si, Ti, Cr, Fe, Co, Cu, Zn, Ga, and Nb.

3. The positive-electrode active material for a non-aqueous electrolyte secondary battery according to claim 1 , wherein the D SEM of the lithium transition metal composite oxide particles is from 0.7 μm to 2.5 μm.

4. The positive-electrode active material for a non-aqueous electrolyte secondary battery according to claim 1 , wherein the D SEM of the lithium transition metal composite oxide particles is from 1 μm to 2 μm.

5. The positive-electrode active material for a non-aqueous electrolyte secondary battery according to claim 1 , wherein the ratio D 90 /D 10 of the lithium transition metal composite oxide particles is from 2.0 to 2.3.

6. The positive-electrode active material for a non-aqueous electrolyte secondary battery according to claim 1 , wherein the ratio D 95 /D 5 of the lithium transition metal composite oxide particles is from 2.5 to 3.

7. The positive-electrode active material for a non-aqueous electrolyte secondary battery according to claim 1 , wherein the D SEM of the lithium transition metal composite oxide particles is from 1 μm to less than 2 μm.

8. The positive-electrode active material for a non-aqueous electrolyte secondary battery according to claim 7 , wherein the lithium transition metal composite oxide particles comprises lithium transition metal composite oxide represented by the formula:

Li x Ni p Mn q M 1 r O 4

wherein x, p, q, and r satisfy 1≤x≤1.3, 0.3≤p≤0.6, 1.2≤q≤1.7, 0≤r≤0.2, and p+q+r≤2, and M 1 is at least one selected from the group consisting of Al, Mg, Si, Ti, Cr, Fe, Co, Cu, Zn, Ga, and Nb.

9. A electrode for a non-aqueous electrolyte secondary battery, comprising:

a current collector,

positive electrode active material layer containing the positive-electrode active material for a non-aqueous electrolyte secondary battery according to claim 1 on the current collector.

10. A non-aqueous electrolyte secondary battery, comprising:

the positive electrode for a non-aqueous electrolyte secondary battery according to claim 9 ,

a negative electrode for a non-aqueous electrolyte secondary battery,

a non-aqueous electrolyte, and

a separator.

Priority Claims (1)
JP 2017-109342 · Jun 1, 2017 · national
Continuity (2)
Division 15993724 · May 31, 2018
Related Publication 20220181621A1 · Jun 9, 2022