IP Library Granted Patent US 11,873,393
Granted Patent B2
US 11,873,393 · App. 16/973,639 · Granted Jan 16, 2024

Bimodal ethylene-based polymers having high molecular weight high density fractions

Inventors: Kyle E. Hart (Manvel, TX); Mehmet Demirors (Pearland, TX); Timothy W. Gambrel (Lake Jackson, TX); Philip P. Fontaine (Pearland, TX); Pradeep Jain (Missouri City, TX)
Assignee: Dow Global Technologies LLC
C08L23/12C08F2/001C08F2/01C08F210/14C08F210/16C08F4/64193C08F4/6555C08F4/65904C08F2500/05C08F2500/10C08F2500/12C08L2203/16C08L2205/02C08L2207/062C08L2207/066
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Quick Facts
Patent No.
US 11,873,393
App. No.
16/973,639
Granted
Jan 16, 2024
Kind
B2
Abstract

A bimodal ethylene-based polymer, including a high density fraction (HDF) from 3.0% to 25.0%, wherein the high density fraction is measured by crystallization elution fractionation (CEF) integration at temperatures from 93° C. to 119° C., an I 10 /I 2 ratio from 5.5 to 7.5, wherein I 2 is the melt index when measured according to ASTM D 1238 at a load of 2.16 kg and temperature of 190° C. and I 10 is the melt index when measured according to ASTM D 1238 at a load of 10 kg and temperature of 190° C., and a short chain branching distribution (SCBD) less than or equal to 10° C., wherein the short chain branching distribution is measured by CEF full width at half height.

Claims (30)

1. A bimodal ethylene-based polymer, comprising:

a high density fraction (HDF) from 3.0% to 25.0%, wherein the high density fraction is measured by crystallization elution fractionation (CEF) integration at temperatures from 93° C. to 119° C.;

an I 10 /I 2 ratio from 5.5 to 7.5, wherein I 2 is the melt index when measured according to ASTM D 1238 at a load of 2.16 kg and temperature of 190° C. and I 10 is the melt index when measured according to ASTM D 1238 at a load of 10 kg and temperature of 190° C.; and

a short chain branching distribution (SCBD) less than or equal to 10° C., wherein the short chain branching distribution is measured by CEF full width at half height.

2. The bimodal ethylene-based polymer of claim 1 , wherein the bimodal ethylene-based polymer has a density from 0.900 g/cc to 0.925 g/cc.

3. The bimodal ethylene-based polymer of claim 1 , wherein the bimodal ethylene-based polymer has a melt index (I 2 ) from 0.5 g/10 mins to 7.0 g/10 mins.

4. The bimodal ethylene-based polymer of claim 1 , wherein the bimodal ethylene-based polymer has a melt index (I 2 ) from 2.0 g/10 mins to 4.0 g/10 mins.

5. The bimodal ethylene-based polymer of claim 1 , wherein the bimodal ethylene-based polymer has an HDF from 3.0% to 7.5%.

6. The bimodal ethylene-based polymer of claim 1 , wherein the bimodal ethylene-based polymer has a I 10 /I 2 ratio from 5.5 to 6.0.

7. The bimodal ethylene-based polymer of claim 1 , wherein the bimodal ethylene-based polymer has an SCBD less than or equal to 9° C.

8. The bimodal ethylene-based polymer of claim 1 , wherein the bimodal ethylene-based polymer has an SCBD less than or equal to 7° C.

9. The bimodal ethylene-based polymer of claim 1 , wherein

the bimodal ethylene-based polymer comprises a first polymer fraction and a second polymer fraction having a density and melt index (I 2 ) different from that of the first polymer fraction, and

the bimodal ethylene-based polymer comprises from 70.0 wt. % to 92.0 wt. % of a first polymer fraction and 8.0 wt. % to 30 wt. % of a second polymer fraction.

10. The bimodal ethylene-based polymer of claim 9 , wherein the bimodal ethylene-based polymer has a density that is higher than a density of the first polymer fraction.

11. The bimodal ethylene-based polymer of claim 9 , wherein the bimodal ethylene-based polymer has a melt index (I 2 ) that is higher than a melt index (I 2 ) of the first polymer fraction.

12. The bimodal ethylene-based polymer of claim 9 , wherein

a first portion of the second polymer fraction is formed in a mixer and a second portion of the second polymer fraction is formed in a non-agitated reactor, and

the first portion of the second polymer fraction has a higher weight average molecular weight than the second portion of the second polymer fraction.

13. The bimodal ethylene-based polymer of claim 1 , wherein the bimodal ethylene based polymer has a zero shear viscosity ratio from

1.1 to 3.0.

14. The bimodal ethylene-based polymer of claim 1 , wherein a ratio of Mw to Mn is less than 2.800.

15. A film comprising the bimodal ethylene-based polymer of claim 1 .

16. A polymer composition comprising:

the bimodal ethylene-based polymer of claim 1 ; and

at least one polymer selected from the group consisting of low density polyethylene, ultra-low density polyethylene, linear low density polyethylene, high density polyethylene, a propylene-based polymer, and mixtures thereof.

17. The bimodal ethylene-based polymer of claim 2 , wherein the bimodal ethylene-based polymer has a melt index (I 2 ) from 0.5 g/10 mins to 7.0 g/10 mins.

18. The bimodal ethylene-based polymer of claim 2 , wherein the bimodal ethylene-based polymer has an HDF from 3.0% to 7.5%.

19. The bimodal ethylene-based polymer of claim 2 , wherein the bimodal ethylene-based polymer has a I 10 /I 2 ratio from 5.5 to 6.0.

20. The bimodal ethylene-based polymer of claim 2 , wherein the bimodal ethylene-based polymer has an SCBD less than or equal to 9° C.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2020
From: HART, KYLE E.; DEMIRORS, MEHMET; GAMBREL, TIMOTHY W.; FONTAINE, PHILIP P.; JAIN, PRADEEP
To: DOW GLOBAL TECHNOLOGIES LLC
Reel/Frame 054661/0720 →
Continuity (2)
Provisional Application 62685544 · Jun 15, 2018
Related Publication 20210246288A1 · Aug 12, 2021
Cited By (1)
US 12,440,823