IP Library Granted Patent US 11,892,155
Granted Patent B2
US 11,892,155 · App. 18/298,784 · Granted Feb 6, 2024

Light-emitting device

Inventors: Seiji Kiyota (Itano-gun, JP); Kazuma Kozuru (Anan, JP); Eiichiro Okahisa (Tokushima, JP)
Assignee: NICHIA CORPORATION
F21V5/007F21V5/04G02B3/0056G02B19/0057H01S5/0071H01S5/02216H01S5/02253H01S5/02255H01S5/405H01S5/4018H01S5/4025H01S5/02345
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Quick Facts
Patent No.
US 11,892,155
App. No.
18/298,784
Filed
Apr 11, 2023
Granted
Feb 6, 2024
Kind
B2
Art Unit
2875
USPC
362/240
Abstract

A light-emitting device includes: a substrate including a base and a side wall; a plurality of semiconductor laser elements arrayed in a first direction on an upper surface of the base; a sealing member fixed to the substrate, wherein the sealing member and the substrate define a sealed space in which the semiconductor laser element is located; and a lens array disposed above the sealing member, the lens array including a plurality of lens sections arrayed in the first direction. In the lens array, a maximum outer diameter of each lens sections is 1.25 times or more than an inter-vertex distance between adjacent ones of the lens sections in the first direction.

Claims (52)

1. A light-emitting device comprising:

a substrate comprising a base and a side wall;

a plurality of semiconductor laser elements arrayed in a first direction on an upper surface of the base;

a sealing member fixed to the substrate, wherein the sealing member and the substrate define a sealed space in which the plurality of semiconductor laser elements is located; and

a lens array disposed above the sealing member, the lens array comprising a plurality of lens sections arrayed in the first direction; wherein:

in the lens array, a maximum outer diameter of each lens section is 1.25 times or more than an inter-vertex distance between adjacent ones of the lens sections in the first direction.

2. The light-emitting device according to claim 1 , wherein:

the substrate comprises a metal material and a ceramic material.

3. The light-emitting device according to claim 2 , wherein:

the metal material is copper and the ceramic material is AlN.

4. The light-emitting device according to claim 2 , wherein:

adjacent ones of the semiconductor laser elements are electrically connected to each other by wires via a relay member; and

the relay member comprises an insulating material, and electric wiring located on an upper surface of the insulating material.

5. The light-emitting device according to claim 1 , wherein:

adjacent ones of the semiconductor laser elements are electrically connected to each other by wires via a relay member;

the relay member comprises a metal material; and

the substrate comprises a ceramic material.

6. The light-emitting device according to claim 1 , further comprising: a plurality of wirings attached to the substrate.

7. The light-emitting device according to claim 1 , wherein:

the plurality of the laser elements comprises three or more laser elements;

the lens array comprises three or more lens sections lens arrayed in the first direction, including first and second lens sections located at opposite ends in the first direction, and a third lens section located between the first and second lens sections; and

a width of each of the first and second lens sections is greater than a width of the second lens section.

8. The light-emitting device according to claim 1 , wherein:

the lens array is fixed to the sealing member by adhesive; and

a space between the sealing member and the lens array is open to an area outside the light-emitting device.

9. The light-emitting device according to claim 1 , further comprising:

a plurality of mirrors, each opposing a light-emitting surface of a respective one of the semiconductor laser elements and the mirror are opposed to each other; wherein

in a plan view, each semiconductor laser element and each mirror are arranged inward of an outer edge of a corresponding one of the lens sections.

10. A light-emitting device comprising:

a substrate comprising a base and a side wall;

a plurality of semiconductor laser elements arrayed in a first direction on an upper surface of the base; and

a lens array fixed to the substrate and comprising a plurality of lens sections arrayed in the first direction, wherein the lens array and the substrate define a sealed space in which the plurality of semiconductor laser elements is disposed; wherein:

in the lens array, a maximum outer diameter of each lens section is 1.25 times or more than an inter-vertex distance between adjacent lens sections in the first direction.

11. The light-emitting device according to claim 10 , wherein:

the substrate comprises a metal material and a ceramic material.

12. The light-emitting device according to claim 11 , wherein:

the metal material is copper and the ceramic material is AlN.

13. The light-emitting device according to claim 11 , wherein:

adjacent ones of the semiconductor laser elements are electrically connected to each other by wires via a relay member; and

the relay member comprises an insulating material, and electric wiring located on an upper surface of the insulating material.

14. The light-emitting device according to claim 10 , wherein:

adjacent ones of the semiconductor laser elements are electrically connected to each other by wires via a relay member;

the relay member comprises a metal material; and

the substrate comprises a ceramic material.

15. The light-emitting device according to claim 10 , further comprising: a plurality of wirings attached to the substrate.

16. The light-emitting device according to claim 10 , wherein:

the plurality of the laser elements comprises three or more laser elements;

the lens array comprises three or more lens sections arrayed in the first direction, including first and second lens sections located at opposite ends in the first direction, and a third lens section located between the first and second lens sections; and

a width of each of the first and second lens sections is greater than a width of the second lens section.

17. The light-emitting device according to claim 10 , further comprising:

a plurality of mirrors, each opposing a light-emitting surface of a respective one of the semiconductor laser elements and the mirror are opposed to each other; wherein

in a plan view, each semiconductor laser element and each mirror are arranged inward of an outer edge of a corresponding one of the lens sections.

Priority Claims (2)
JP 2015-103264 · May 20, 2015 · national
JP 2016-051530 · Mar 15, 2016 · national
Continuity (5)
Continuation 17864018 · Jul 13, 2022
Continuation 17185640 · Feb 25, 2021
Continuation 16297415 · Mar 8, 2019
Continuation 15157897 · May 18, 2016
Related Publication 20230243484A1 · Aug 3, 2023