IP Library › Granted Patent US 11,894,507
Granted Patent B2
US 11,894,507 · App. 18/164,629 · Granted Feb 6, 2024

Light-emitting device and manufacturing method thereof

Inventor: Min-Hsun Hsieh (Hsinchu, TW)
Assignee: EPISTAR CORPORATION
H01L33/62H01L2933/0033H01L2933/0066
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 11,894,507
App. No.
18/164,629
Granted
Feb 6, 2024
Kind
B2
Abstract

This disclosure discloses a method of manufacturing a light-emitting device includes steps of providing a first substrate with a plurality of first light-emitting elements and adhesive units arranged thereon, providing a second substrate with a first group of second light-emitting elements and a second group of second light-emitting elements arranged thereon, and connecting the a second group of second light-emitting elements and the adhesive units. The first light-emitting elements and the first group of second light-emitting elements are partially or wholly overlapped with each other during connecting the second group of second light-emitting elements and the adhesive units.

Claims (29)

1. A method of manufacturing a light-emitting device, comprising:

providing a first substrate, a first light-emitting element on the first substrate, and a second light-emitting element on the first substrate, the first substrate comprising a first adhesive portion and a second adhesive portion which are separated from each other;

providing a second substrate, a third light-emitting element on the second substrate, and a fourth light-emitting element on the second substrate; and

connecting the third light-emitting element to the first adhesive portion and the second adhesive portion;

wherein, in the connecting step, the fourth light-emitting element is overlapped with the first light-emitting element;

wherein, after the connecting step, the third light-emitting element is arranged between the first light-emitting element and the second light-emitting element without being interposed by any other light-emitting element thereamong, and a distance between the third light-emitting element and the first light-emitting element is different from a distance between the third light-emitting element and the second light-emitting element.

2. The method of claim 1 , further comprising forming a connecting portion between the first adhesive portion and the first substrate.

3. The method of claim 1 , further comprising forming an intermediate layer between the third light-emitting element and the second substrate.

4. The method of claim 3 , wherein, the intermediate layer is connected to the third light-emitting element.

5. The method of claim 3 , further comprising forming a first protrusion in the intermediate layer to push the third light-emitting element away from the second substrate.

6. The method of claim 3 , further comprising forming a plurality of protrusions in the intermediate layer, wherein, the plurality of protrusions is configured to collectively push the third light-emitting element away from the second substrate.

7. The method of claim 1 , wherein, the first light-emitting element is configured to emit a light with a first peak wavelength, the second light-emitting element is configured to emit a light with a second peak wavelength, and the first peak wavelength is different from the second peak wavelength.

8. The method of claim 1 , where, the first light-emitting element, the second light-emitting element, and the third light-emitting element are configured to emit a red light, a blue light, and a green light, respectively.

9. A method of manufacturing a light-emitting device, comprising:

providing a first substrate, a first light-emitting element on the first substrate, and a second light-emitting element on the first substrate, the first substrate comprising a first adhesive portion and a second adhesive portion which are separated from each other;

providing a second substrate comprising an intermediate layer, and a third light-emitting element on the second substrate;

forming a first protrusion in the intermediate layer to push the third light-emitting element away from the second substrate;

connecting the third light-emitting element to the first adhesive portion and the second adhesive portion;

wherein, after the connecting step, the third light-emitting element is arranged between the first light-emitting element and the second light-emitting element without being interposed by any other light-emitting element thereamong, and a distance between the third light-emitting element and the first light-emitting element is different from a distance between the third light-emitting element and the second light-emitting element.

10. The method of claim 9 , further comprising forming a connecting portion between the first adhesive portion and the first substrate.

11. The method of claim 9 , further comprising forming a second protrusion in the intermediate layer, wherein the first protrusion and the second protrusion are configured to collectively push the third light-emitting element to the first substrate.

12. A method of manufacturing a light-emitting device, comprising:

providing a first substrate, a first light-emitting element on the first substrate, and a second light-emitting element on the first substrate, the first substrate comprising a first adhesive portion and a second adhesive portion which are separated from each other;

providing a second substrate comprising an intermediate layer, and a third light-emitting element on the second substrate, the third light-emitting element comprising a first electrode and a second electrode which have different polarities;

forming a first protrusion in the intermediate layer to push the third light-emitting element to the first substrate;

connecting the first electrode to the first adhesive portion, and connecting the second electrode to the second adhesive portion;

wherein, after the connecting step, the third light-emitting element is arranged between the first light-emitting element and the second light-emitting element without being interposed by any other light-emitting element thereamong, and a distance between the third light-emitting element and the first light-emitting element is different from a distance between the third light-emitting element and the second light-emitting element.

13. The method of claim 12 , further comprising forming a second protrusion in the intermediate layer, the first protrusion and the second protrusion are configured to collectively push the third light-emitting element to the first substrate.

14. The method of claim 12 , further comprising forming a first connecting portion and a second connecting portion on the first substrate, wherein, the first connecting portion is covered by the first adhesive portion, and the second connecting portion is covered by the second adhesive portion.

Assignments (2)
CHANGE OF NAME Recorded Mar 13, 2026
From: EPISTAR CORPORATION
To: ENNOSTAR CORPORATION
Reel/Frame 075093/0792 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 6, 2023
From: HSIEH, MIN-HSUN
To: EPISTAR CORPORATION
Reel/Frame 062661/0856 →
Continuity (5)
Continuation 17165886 · Feb 2, 2021
Continuation 16411145 · May 14, 2019
Provisional Application 62697387 · Jul 12, 2018
Provisional Application 62670900 · May 14, 2018
Related Publication 20230187597A1 · Jun 15, 2023