IP Library › Granted Patent US 11,920,085
Granted Patent B2
US 11,920,085 · App. 17/022,468 · Granted Mar 5, 2024

Water-soluble polymer slurry for fracturing fluids

Inventors: Nikhil Patel (Houston, TX); Michael J. Callanan (Houston, TX)
Assignee: PfP Industries LLC
C09K8/68C09K8/80C09K8/882C09K2208/28
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Quick Facts
Patent No.
US 11,920,085
App. No.
17/022,468
Filed
Sep 16, 2020
Granted
Mar 5, 2024
Kind
B2
Art Unit
1766
USPC
507/225
Abstract

The present disclosure relates to fracturing fluids that use friction reducers. The composition of the present disclosure is a slurry comprising a water-soluble polymer suspended in an oil-based vehicle with the aid of a suspension agent and a surfactant.

Claims (62)

1. A fracturing fluid composition comprising;

a slurry comprising:

an oil-based vehicle comprising:

between 45% and 70% of a petroleum distillate,

between 1% and 5% of a suspending agent comprising a thermoplastic elastomer, and

no white medicinal oil, and

between 25 and 50% of a dry particulate water-soluble polymer comprising water-soluble polymer particles,

a water source selected from the group consisting of fresh water, brackish water, salt water, sea water, produced water, flowback water, and mixtures thereof, and

a proppant,

wherein:

the oil-based vehicle coats the polymer particles reducing particle-to-particle cohesion, the suspending agent suspends the coated polymer particles in the slurry reducing a rate of particle settling, and

the coated particles cause the fracturing fluid to have a reduced rate of particle clumping or fish eye formation, to have an increased rate of polymer particle hydration, to have a reduced value of fluid drag or friction caused by particle aggregation, and to have an improved proppant carrier capacity.

2. The composition of claim 1 , wherein the proppant is sand.

3. The composition of claim 1 , wherein:

the water-soluble polymer particles are selected from the group consisting of a dry nonionic, cationic, anionic, or zwitterionic polyacrylamide particles, wherein the particles have particle sizes ranging between 75 mesh (200 μm) and 200 mesh (74 μm), and

the thermoplastic elastomer comprises a linear block copolymer based on styrene and ethylene/propylene, or a styrene-ethylene/propylene-styrene polymer.

4. The composition of claim 1 , wherein the slurry is present in an amount between 0.1 gpt and 0.5 gpt.

5. The composition of claim 1 , wherein the oil-based vehicle further comprising:

between 1% and 5% of a surfactant having a HLB value between 3 and 16.

6. The composition of claim 5 , wherein the surfactant selected from the group consisting of:

a hydrophilic surfactant, a lipophilic surfactant, and a hydrophilic surfactant and a lipophilic surfactant.

7. A fracturing fluid composition comprising;

a slurry comprising:

an oil-based vehicle comprising:

between 45% and 70% of a petroleum distillate,

between 1% and 5% of a suspending agent comprising a thermoplastic elastomer,

between 1% and 5% of of a surfactant having a HLB value between 3 and 16

no white medicinal oil, and

between about 25% and 50% of a dry particulate water-soluble polymer comprising water-soluble polymer particles,

a water source selected from the group consisting of fresh water, brackish water, salt water, sea water, produced water, flowback water, and mixtures thereof, and

a proppant,

wherein:

the oil-based vehicle coats the polymer particles reducing particle-to-particle cohesion, the suspending agent suspends the coated polymer particles in the slurry reducing a rate of particle settling,

the coated particles cause the fracturing fluid to have a reduced rate of particle clumping or fish eye formation, to have an increased rate of particle hydration, to have a reduced value of fluid drag or friction caused by particle aggregation, and to have an improved proppant carrier capacity.

8. The composition of claim 7 , wherein the surfactant selected from the group consisting of:

a hydrophilic surfactant, a lipophilic surfactant, and a hydrophilic surfactant and a lipophilic surfactant.

9. The composition of claim 7 , wherein the proppant comprises sand.

10. The composition of claim 7 , wherein:

the water-soluble polymer particles are selected from the group consisting of dry powdered nonionic, cationic, anionic, or zwitterionic polyacrylamide particles have particle sizes ranging between 75 mesh (200 μm) and 200 mesh (74 μm), and

the thermoplastic elastomer comprises a linear block copolymer based on styrene and ethylene/propylene, or a styrene-ethylene/propylene-styrene polymer.

11. The composition of claim 7 , wherein the slurry is present in an amount between 0.1 gpt and 0.5 gpt.

12. A fracturing fluid composition comprising;

a slurry comprising:

an oil-based vehicle comprising:

between 45% and 70% of a petroleum distillate,

between 1% and 5% of a suspending agent comprising a thermoplastic elastomer,

between 1% and 5% of a surfactant having a HLB value between 3 and 16, and

no white medicinal oil, and

a particulate water-soluble polyacrylamide comprising water-soluble polymer particles having particle sizes ranging between 75 mesh (200 μm) and 200 mesh (74 μm) and having molecular weights as low as 12 million,

a water source selected from the group consisting of fresh water, brackish water, salt water, sea water, produced water, flowback water, or combinations thereof, and

a proppant,

wherein:

the slurry is present in the fracturing fluid in an amount between 0.1 gpt and 0.5 gpt,

the oil-based vehicle coats the polyacrylamide particles reducing particle-to-particle cohesion,

the suspending agent suspends the coated polyacrylamide particles in the slurry reducing a rate of particle settling, and

the coated polyacrylamide particles cause the fracturing fluid to have a reduced rate of particle clumping or fish eye formation, to have an increased rate of particle hydration, to have a reduced value of fluid drag or friction caused by particle aggregation, and to have an improved proppant carrier capacity.

13. The composition of claim 12 , wherein the surfactant are selected from the group consisting of:

a hydrophilic surfactant, a lipophilic surfactant, and a hydrophilic surfactant and a lipophilic surfactant.

14. The composition of claim 12 , wherein the proppant comprises sand.

15. The composition of claim 12 , wherein:

the water-soluble polyacrylamide particles are selected from the group consisting of dry powdered nonionic, cationic, anionic, or zwitterionic polyacrylamide particles, and

the thermoplastic elastomer comprises a linear block copolymer based on styrene and ethylene/propylene, or a styrene-ethylene/propylene-styrene polymer.

Continuity (2)
Continuation 15142896 · Apr 29, 2016
Related Publication 20210130679A1 · May 6, 2021