Mixed fluid delivery system
An apparatus and method for operating and calibrating a paint mixture delivery system includes a positive displacement fluid cylinder and a linear transducer that monitors operation of the positive displacement fluid cylinder. A controller is connected to a servo drive whose operation manipulates the performance of the positive displacement fluid cylinder. Operation of the fluid delivery system is controlled such that the ratio of paint or resin to catalyst or hardener can be accurately controlled and calibration of the discrete fluid flow sensors can be quickly and conveniently calibrated to assure delivery of the respective fluids are the desired mixture ratio.
1. A method of calibrating a paint mixture delivery system comprising:
measuring a flow volume of an additive that forms part of a mixture with a resin with a linear transducer;
communicating the mixture that includes the resin and the additive to a container;
determining a resin flow by subtracting the measured additive flow volume from a volume of the mixture in the container after communication of the mixture thereto;
comparing the determined resin flow to a measured resin flow acquired from a flow meter that measures a flow of the resin; and
semi-automatically or automatically altering a calibration of the resin flow meter from a current condition if the determined resin flow varies more than an acceptable deviation from the measured resin flow.
2. The method of claim 1 wherein the measured additive flow volume further comprises measuring movement of a positive displacement cylinder with the linear transducer.
3. The method of claim 2 further comprising driving the displacement cylinder with a servo-drive whose operation is controlled by a controller.
4. The method of claim 3 further comprising measuring the volume of the mixture in the container and entering the measured volume of the mixture in the container into the controller.
5. The method of claim 3 further comprising setting a desired resin to additive ratio by entering a ratio value into the controller prior to communicating the mixture to the container.
6. The method of claim 5 wherein setting a desired resin to additive ratio further comprises adjusting the desired ratio to be between 1:0 and 500:1.
7. The method of claim 3 wherein communicating the mixture to a container further comprises actuating a spray gun to communicate the mixture through the spray gun without an atomizing gas.
8. The method of claim 3 further comprising entering a desired resin to additive ratio into the controller prior to communicating the mixture to the container.
9. The method of claim 3 further comprising configuring the controller to assign a flow value associate with operation of the flow meter exposed to the resin flow during calibration of the flow meter and that is at least partly dependent on operation of the positive displacement cylinder associated with the additive flow.