IP Library › Granted Patent US 12,105,248
Granted Patent B2
US 12,105,248 · App. 18/388,140 · Granted Oct 1, 2024

Beam-tilting light source enclosures

Inventors: Michael K. McCord (San Francisco, CA); Mehmet Mutlu (Grover Beach, CA); Ryan J. Linderman (Oakland, CA)
Assignee: Apple Inc.
G01V8/12F21V3/02F21V5/04F21V17/101G01S7/481G01S7/4813
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Quick Facts
Patent No.
US 12,105,248
App. No.
18/388,140
Granted
Oct 1, 2024
Kind
B2
Abstract

An optical module includes a beam-tilting light source enclosure. The enclosure is coupled to a substrate that includes a light emitter connected thereto. The enclosure has a geometry such that the enclosure has a first surface configured to couple substantially flat to the substrate and a second surface tilted with respect to the first surface and configured to couple substantially flat to a component of an electronic device through which the light is to project. The enclosure is optically transmissive and covers the light source when coupled to the substrate. In this way, the enclosure may be assembled and used in the electronic device by coupling the first surface to the substrate and coupling the second surface to the component.

Claims (44)

1. An optical module, comprising:

a substrate;

a light emitter coupled to the substrate;

an enclosure, coupled to the substrate over the light emitter, comprising a flat optical surface that is oriented transverse to the substrate;

a first flat handling surface directly adjacent the flat optical surface; and

a second flat handling surface opposite and parallel to the first flat handling surface; wherein:

light emitted from the light emitter travels through the flat optical surface at a transverse angle with respect to the flat optical surface;

the first flat handling surface and the second flat handling surface are transverse to the flat optical surface; and

a first length of the first flat handling surface is less than a second length of the second flat handling surface.

2. The optical module of claim 1 , wherein the second length is between the substrate and the flat optical surface.

3. The optical module of claim 1 , wherein the first flat handling surface and the second flat handling surface are transverse to the substrate.

4. The optical module of claim 1 , wherein the first flat handling surface and the second flat handling surface are parallel to each other.

5. The optical module of claim 1 , wherein at least a portion of the enclosure is optically transmissive.

6. The optical module of claim 1 , further comprising a flat surface that:

is adjacent the flat optical surface;

is parallel to the substrate;

is contiguous with the flat optical surface; and

forms a corner with the flat optical surface.

7. The optical module of claim 6 , wherein:

the corner is a first corner; and

the flat surface forms a second corner with the first flat handling surface.

8. The optical module of claim 1 , further comprising a lens that shapes the light emitted from the light emitter.

9. The optical module of claim 8 , wherein the lens is coupled to the enclosure.

10. The optical module of claim 1 , wherein the enclosure functions as a lens that shapes the light emitted from the light emitter.

11. The optical module of claim 1 , wherein the light emitter comprises at least one of a vertical-cavity surface-emitting laser (VCSEL), a vertical external-cavity surface-emitting laser (VECSEL), a light-emitting diode (LED), a resonant-cavity LED (RC-LED), a superluminescent LED (SLED), an organic LED (OLED), or a micro LED (mLED).

12. The optical module of claim 1 , wherein the light emitter is electrically coupled to one or more conductive pads or traces on the substrate via one or more wire bonds.

13. The optical module of claim 1 , wherein the enclosure is coupled to the substrate by adhesive.

14. The optical module of claim 1 , wherein the substrate comprises a ceramic, a printed circuit board, or a flexible circuit.

15. The optical module of claim 1 , wherein a portion of the enclosure is doped with a particle that is not optically transmissive.

16. An electronic device, comprising:

a cover; and

an optical module coupled to the cover, comprising:

a substrate;

a light emitter coupled to the substrate; and

an enclosure, coupled to the substrate over the light emitter, comprising a flat optical surface that is oriented transverse to the substrate;

a first flat handling surface directly adjacent the flat optical surface; and

a second flat handling surface opposite and parallel to the first flat handling surface; wherein:

light emitted from the light emitter travels through the flat optical surface at a transverse angle with respect to the flat optical surface;

the first flat handling surface and the second flat handling surface are transverse to the flat optical surface; and

a first length of the first flat handling surface is less than a second length of the second flat handling surface.

17. The electronic device of claim 16 , wherein the substrate is connected to one or more processing units, input/output components, communication components, or non-transitory storage media.

18. The electronic device of claim 17 , wherein the substrate is connected via a flexible circuit.

19. The electronic device of claim 16 , further comprising a thin-film optical filter coupled to the enclosure.

20. The electronic device of claim 19 , wherein the thin-film optical filter transmits a first wavelength of light while blocking a second wavelength of light.

Continuity (5)
Division 18197882 · May 16, 2023
Continuation 17751820 · May 24, 2022
Continuation 16537086 · Aug 9, 2019
Provisional Application 62735975 · Sep 25, 2018
Related Publication 20240069241A1 · Feb 29, 2024