IP Library › Granted Patent US 12,154,828
Granted Patent B2
US 12,154,828 · App. 17/575,147 · Granted Nov 26, 2024

Semiconductor device having a 2-D material layer including a channel region and source/drain regions and method for forming the same

Inventors: Chiung-Yuan Lin (Hsinchu County, TW); Tsung-Fu Yang (Hsinchu, TW); Weicheng Chu (Tainan, TW); Ching Liang Chang (Tainan, TW); Chen Han Chou (Tainan, TW); Chia-Ho Yang (Taoyuan, TW); Tsung-Kai Lin (Nantou County, TW); Tsung-Han Lin (Hsinchu, TW); Chih-Hung Chung (Hsinchu, TW); Chenming Hu (Oakland, CA)
Assignees: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.; NATIONAL YANG MING CHIAO TUNG UNIVERSITY
H01L21/823412H01L21/02568H01L29/24H01L29/66969H01L29/7606H01L29/778H01L29/78618
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Quick Facts
Patent No.
US 12,154,828
App. No.
17/575,147
Granted
Nov 26, 2024
Kind
B2
Abstract

A semiconductor device includes a substrate, a 2-D material layer, source/drain contacts, and a gate electrode. The 2-D material layer is over the substrate, the 2-D material layer includes source/drain regions and a channel region between the source/drain regions, in which the 2-D material layer is made of a transition metal dichalcogenide (TMD). The source/drain contacts are in contact with source/drain regions of the 2-D material layer, in which a binding energy of transition metal atoms at the channel region of the 2-D material layer is different from a binding energy of the transition metal atoms at the source/drain regions of the 2-D material layer. The gate electrode is over the substrate.

Claims (35)

1. A semiconductor device, comprising:

a substrate;

a 2-D material layer over the substrate, the 2-D material layer comprising source/drain regions and a channel region between the source/drain regions, wherein the 2-D material layer is made of a transition metal dichalcogenide (TMD);

source/drain contacts in contact with the source/drain regions of the 2-D material layer, wherein a binding energy of transition metal atoms at the channel region of the 2-D material layer is different from a binding energy of the transition metal atoms at the source/drain regions of the 2-D material layer, and wherein along a vertical direction, metal atoms of the source/drain contacts and the transition metal atoms at the source/drain regions of the 2-D material layer are free of chalcogen atoms interposed therebetween; and

a gate electrode over the substrate.

2. The semiconductor device of claim 1 , wherein metal atoms of the source/drain contacts are the same as the transition metal atoms of the 2-D material layer.

3. The semiconductor device of claim 1 , wherein a work function value of a metal of the source/drain contacts is larger than a work function value of a transition metal of the 2-D material layer.

4. The semiconductor device of claim 1 , wherein one of the source/drain contacts is in contact with a top surface of the 2-D material layer and a sidewall of the 2-D material layer.

5. The semiconductor device of claim 1 , wherein one of the source/drain contacts is in contact with a top surface of the 2-D material layer, a sidewall of the 2-D material layer, and a bottom surface of the 2-D material layer.

6. The semiconductor device of claim 1 , wherein one of the source/drain contacts has a portion extending to a bottom surface of the 2-D material layer, and wherein along the vertical direction, metal atoms of the portion of the one of the source/drain contacts and the transition metal atoms at the source/drain regions of the 2-D material layer are free of chalcogen atoms interposed therebetween.

7. The semiconductor device of claim 1 , further comprising a gate dielectric layer vertically between the 2-D material layer and the substrate, and the gate electrode is disposed on a back side of the substrate that is opposite to the gate dielectric layer.

8. The semiconductor device of claim 1 , wherein a binding energy of the transition metal atoms at a first portion of the source/drain regions of the 2-D material layer is different from a binding energy of the transition metal atoms at a second portion of the source/drain regions of the 2-D material layer.

9. A semiconductor device, comprising:

a substrate;

a 2-D material layer over the substrate, wherein the 2-D material layer is made of a transition metal dichalcogenide (TMD);

source/drain contacts over the substrate, wherein each of the source/drain contacts extends through the 2-D material layer, wherein each of the source/drain contacts comprises a first metal layer in contact with a respective source/drain region of the 2-D material layer and a second metal layer over the first metal layer, and wherein metal atoms of the first metal layer of each of the source/drain contacts and transition metal atoms at the respective source/drain region of the 2-D material layer are free of chalcogen atoms interposed therebetween; and

a gate electrode over the substrate.

10. The semiconductor device of claim 9 , wherein the first metal layer is made of a same metal as a transition metal of the 2-D material layer.

11. The semiconductor device of claim 10 , wherein the second metal layer is made of a different metal than the transition metal of the 2-D material layer.

12. The semiconductor device of claim 11 , wherein a work function value of the second metal layer is larger than a work function value of the transition metal of the 2-D material layer.

13. The semiconductor device of claim 9 , further comprising a gate dielectric layer vertically between the substrate and the 2-D material layer, wherein the source/drain contacts are in contact with the gate dielectric layer.

14. The semiconductor device of claim 13 , wherein the gate dielectric layer and the gate electrode are on opposite sides of the substrate.

15. The semiconductor device of claim 9 , wherein the first metal layer cups an underside of the second metal layer.

16. A method, comprising:

forming a 2-D material layer over a substrate, wherein a monolayer of the 2-D material layer comprises a middle layer of transition metal atoms, a top layer of chalcogen atoms, and a bottom layer of chalcogen atoms;

forming a passivation layer over the 2-D material layer, wherein the passivation layer comprises openings exposing source/drain regions of the 2-D material layer;

performing an etching process to remove chalcogen atoms from the top layer of the monolayer of the 2-D material layer through the openings of the passivation layer;

forming source/drain contacts in the openings of the passivation layer; and

forming a gate electrode over the substrate.

17. The method of claim 16 , further comprising removing chalcogen atoms from the bottom layer of the monolayer of the 2-D material layer, while leaving the middle layer of transition metal atoms intact.

18. The method of claim 16 , wherein the etching process etches through the 2-D material layer, and forming the source/drain contacts comprises:

depositing a first metal layer in the openings of the passivation layer, wherein the first metal layer is made of a same material as a transition metal of the 2-D material layer; and

depositing a second metal layer over the first metal layer, wherein the second metal layer is made of a different material than the first metal layer.

19. The method of claim 18 , wherein the openings of the passivation layer exposes sidewalls of the 2-D material layer, and the source/drain contacts are in contact with the sidewalls of the 2-D material layer.

20. The method of claim 16 , wherein after the etching process is completed, the middle layer of transition metal atoms remains substantially intact.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2022
From: LIN, CHIUNG-YUAN; YANG, TSUNG-FU; CHU, WEICHENG; CHANG, CHING LIANG; CHOU, CHEN HAN; YANG, CHIA-HO; LIN, TSUNG-KAI; LIN, TSUNG-HAN; CHUNG, CHIH-HUNG; HU, CHENMING
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.; NATIONAL YANG MING CHIAO TUNG UNIVERSITY
Reel/Frame 058656/0723 →
Continuity (2)
Provisional Application 63225809 · Jul 26, 2021
Related Publication 20230023186A1 · Jan 26, 2023