IP Library Granted Patent US 12,155,067
Granted Patent B2
US 12,155,067 · App. 18/139,454 · Granted Nov 26, 2024

Electrochemical cells and/or components thereof comprising nitrogen-containing species, and methods of forming them

Inventors: Igor P. Kovalev (Vail, AZ); Yuriy V. Mikhaylik (Tucson, AZ)
Assignee: Sion Power Corporation
H01M4/382H01M4/0407H01M4/0471H01M4/366H01M10/0525
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Quick Facts
Patent No.
US 12,155,067
App. No.
18/139,454
Granted
Nov 26, 2024
Kind
B2
Abstract

Articles and methods related to electrochemical cells and/or electrochemical cell components (such as electrodes) comprising species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or reaction products of such species are generally provided. The electrochemical cell may comprise an electrode (e.g., a cathode) comprising a protective layer comprising a species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or a reaction product thereof.

Claims (41)

1. An electrochemical cell, comprising:

a first electrode; and

a second electrode comprising a species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or a reaction product thereof, wherein the second electrode comprises a transition metal.

2. The electrochemical cell of claim 1 , further comprising a protective later disposed on the second electrode, wherein the protective layer disposed on the second electrode comprises the species and/or the reaction product.

3. The electrochemical cell of claim 1 , wherein the reaction product comprises a reaction product between the transition metal and the species.

4. The electrochemical cell of claim 1 , wherein the reaction product comprises a reaction product between the species and a second species, wherein the second species comprises a labile halogen atom.

5. An electrochemical cell, comprising:

a first electrode; and

a second electrode comprising a species comprising a conjugated, negatively-charged ring comprising a nitrogen atom and/or a reaction product thereof, wherein the species comprises substituted or unsubstituted 1,2,4-triazole, 1,2,3-triazole, 1,3,4-triazole, pyrazole, imidazole, tetrazole, benzimidazole, indazole, and/or benzotriazole.

6. The electrochemical cell of claim 5 , wherein the second electrode comprises a transition metal.

7. A method, comprising:

exposing an electrode comprising a transition metal to a solution comprising a species comprising a conjugated, negatively-charged ring comprising a nitrogen atom; and

forming a protective layer disposed on the electrode, wherein the protective layer comprises the species and/or a reaction product thereof.

8. The method of claim 7 , wherein the species is present in the solution in an amount of greater than or equal to 0.1 wt. % and less than or equal to 5 wt. %.

9. The method of claim 7 , wherein the solution further comprises a second species comprising a labile halogen atom.

10. The method of claim 9 , wherein the solution comprises greater than or equal to 5 wt % and less than or equal to 50 wt. % of the second species.

11. The method of claim 7 , wherein the electrode comprises electroactive material and the electroactive material comprises a surface, and the exposing the electrode to the solution comprises wetting greater than or equal to 80% of the surface of the electrode active material.

12. The method of claim 7 , wherein the exposing the electrode to the solution is:

(a) at a temperature greater than or equal to 0° C. and less than or equal to 40° C.;

(b) for greater than or equal to 30 seconds and less than or equal to 5 minutes; and/or

(c) under vacuum.

13. The method of claim 7 , further comprising drying the electrode, wherein the drying comprises drying at a temperature for a duration of time and

(a) the temperature is greater than or equal to room temperature and less than or equal to 150° C.; and/or

(b) the duration of time is greater than or equal to 1 second and less than or equal to 24 hours.

14. A method, comprising:

combining an electrode material comprising a transition metal with a species comprising a conjugated, negatively-charged ring comprising a nitrogen atom to form a mixture,

coating a metal substrate with the mixture, and

drying the mixture to form an electrode.

15. The method of claim 14 , wherein a protective layer is disposed on the electrode, and wherein the protective layer comprises the species and/or a reaction product thereof.

16. The method of claim 14 , wherein the mixture comprises greater than or equal to 0.1 wt. % and less than or equal to 20 wt. % of the species.

17. The method of claim 14 , wherein the mixture comprises a solid component and a liquid component.

18. The method of claim 17 , wherein:

(a) the mixture comprises greater than or equal to 10 wt % and less than or equal to 50 wt. % of the solid component;

(b) the electrode material and/or solid component comprises a metal and/or metal oxide;

(c) the electrode material and/or solid component comprises greater than or equal to 80 wt. % metal and/or metal oxide;

(d) the electrode material and/or solid component comprises a binder;

(e) the electrode material and/or solid component comprises greater than or equal to 0.1 wt. % binder and less than or equal to 10 wt. % binder;

(f) the electrode material and/or solid component comprises carbon-based materials; and/or

(g) the electrode material and/or solid component comprises greater than or equal to 0.1 wt. % and less than or equal to 10 wt. % carbon-based materials.

19. The method of claim 17 , wherein the liquid component comprises an organic solvent.

20. The method of claim 14 , wherein the metal substrate comprises aluminum, an aluminum alloy, and/or a metallized polymer film and/or wherein the metal substrate has a thickness of greater than or equal to 4 microns and less than or equal to 50 microns.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 1, 2023
From: KOVALEV, IGOR P.; MIKHAYLIK, YURIY V.
To: SION POWER CORPORATION
Reel/Frame 065733/0287 →
Continuity (3)
Continuation 17492063 · Oct 1, 2021
Provisional Application 63089862 · Oct 9, 2020
Related Publication 20230261182A1 · Aug 17, 2023