IP Library › Granted Patent US 12,167,826
Granted Patent B2
US 12,167,826 · App. 17/511,184 · Granted Dec 17, 2024

Autonomous vacuum operation in response to dirt detection

Inventor: Kevin L. Thomas (Indian Trail, NC)
Assignee: TECHTRONIC FLOOR CARE TECHNOLOGY LIMITED
A47L9/281A47L9/2826A47L9/2847A47L9/2852A47L9/2894B25J5/007B25J9/1664B25J9/1694B25J11/0085A47L2201/022A47L2201/04A47L2201/06
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Quick Facts
Patent No.
US 12,167,826
App. No.
17/511,184
Granted
Dec 17, 2024
Kind
B2
Abstract

An automated cleaning device includes a chassis, a controller operably connected to a drive assembly and configured to move the chassis within an area to be cleaned in repeated cleaning cycles, a cleaning unit carried by the chassis, a sensor configured to detect material drawn into the cleaning unit and provide a debris signal corresponding to an amount of material drawn into the cleaning unit, the controller being operably connected to the sensor and configured to generate a high-material indicator in response to the debris signal exceeding a predetermined debris threshold, and determining whether the autonomous cleaner is in a high traffic area when the chassis moves within the area to be cleaned based on locations of high-material indicators.

Claims (45)

1. An autonomous cleaner comprising:

a chassis;

a controller operably connected to a drive assembly and configured to move the chassis within an area to be cleaned in repeated cleaning cycles;

a cleaning unit carried by the chassis, the controller being operably connected to the cleaning unit and configured to operate the cleaning unit in a first cleaning configuration and a second cleaning configuration;

a sensor configured to detect material drawn into the cleaning unit and provide a debris signal corresponding to an amount of material drawn into the cleaning unit, configured to generate a high-material indicator in response to the debris signal exceeding a predetermined debris threshold, and configured to communicate the high-material indicator to the controller; and

an area sensing unit that is configured to map the area, the controller being operably connected to the area sensing unit and configured to determine the location of the autonomous cleaner in the area;

the controller having a memory and an electronic processor, the controller configured to store the location of the autonomous cleaner in the area where the high-material indicator was generated by the sensor in each of a predetermined number of cleaning cycles and generate a level of dirtiness map based upon the stored locations where the high-material indicator was received.

2. The autonomous cleaner of claim 1 , the controller further configured to:

transmit to an external device the location of the autonomous cleaner where the high-material indicator was generated in each of a predetermined number of cleaning cycles.

3. The autonomous cleaner of claim 1 , wherein in response to the controller receiving the high-material indicator from the sensor, the controller operates the cleaning unit in the second cleaning configuration.

4. The autonomous cleaner of claim 3 , wherein the first cleaning configuration is different than the second cleaning configuration.

5. The autonomous cleaner of claim 3 , wherein the cleaning unit includes a brush roll and a suction motor, and wherein the second cleaning configuration includes at least one selected from the group consisting of increasing a rotational speed of the brush roll, increasing a speed of the suction motor, reducing the speed of movement of the drive, and changing direction of movement into a pattern.

6. The autonomous cleaner of claim 3 , wherein the cleaning unit includes a suction motor, and wherein the second cleaning configuration includes at least one selected from the group consisting of increasing a speed of the suction motor, reducing the speed of movement of the drive, and changing direction of movement into a pattern.

7. The autonomous cleaner of claim 3 , wherein the controller operates in the second cleaning configuration until a predetermined time has elapsed since the high-material indicator was received by the controller.

8. The autonomous cleaner of claim 1 , wherein the sensor includes a piezoelectric sensor or a microphone.

9. The autonomous cleaner of claim 1 , wherein the controller operates the cleaning unit in the first cleaning configuration while no high-material indicator is received from the sensor.

10. A control system for an autonomous cleaner having a chassis, and a cleaning unit carried by the chassis, the control system comprising:

a controller having a memory and an electronic processor, the controller in electrical communication with a drive assembly and configured to cause movement of the chassis within an area to be cleaned in repeated cleaning cycles, and the controller in electrical communication with the cleaning unit and configured to cause the cleaning unit to operate in a first cleaning configuration and a second cleaning configuration;

a sensor configured to detect material drawn into the cleaning unit, provide a debris signal corresponding to an amount of material drawn into the cleaning unit, and communicate the debris signal to the controller; and

an area sensing unit that is configured to map the area, the controller being in electrical communication with the area sensing unit,

wherein the controller is configured to

generate a map of the area,

determine the location of the autonomous cleaner in the area, and

store the location of the autonomous cleaner in the area where the debris signal was above a pre-determined threshold in each of a predetermined number of cleaning cycles and generate a level of dirtiness map based upon the stored locations where the high-material indicator was received.

11. The control system of claim 10 , wherein the sensor is further configured to generate a high-material indicator in response to the debris signal exceeding a predetermined debris threshold, and to communicate the high-material indicator to the controller.

12. The control system of claim 11 , wherein the controller is further configured to store the location of the autonomous cleaner on the map where the high-material indicator was received from the sensor in each of the predetermined cleaning cycles.

13. The control system of claim 11 , wherein the controller is further configured to

analyze the location of the autonomous cleaner where the high-material indicators were generated in each of the predetermined number of cleaning cycles;

identify a region having the high-material indicator in each of the predetermined number of cleaning cycles as a high traffic area;

determine whether the autonomous cleaner is in the high traffic area when the chassis moves within the area to be cleaned; and

cause the cleaning unit to operate in a first cleaning configuration as the cleaning function in response to the controller determining that the autonomous cleaner is not in the high traffic area.

14. The control system of claim 11 , wherein the controller is further configured to

analyze the location of the autonomous cleaner where the high-material indicators were generated in each of the predetermined number of cleaning cycles;

identify a region having the high-material indicator in each of the predetermined number of cleaning cycles as a high traffic area;

determine whether the autonomous cleaner is in the high traffic area when the chassis moves within the area to be cleaned; and

operate in a second cleaning configuration as the cleaning function in response to the controller determining that the autonomous cleaner is in the high traffic area.

15. The control system of claim 14 , wherein the second cleaning configuration includes at least one selected from the group consisting of increasing a rotational speed of a brush roll, increasing a speed of a suction motor, reducing the speed of movement of a drive, and changing direction of movement into a pattern.

16. The control system of claim 10 , wherein the second cleaning configuration includes at least one selected from the group consisting of increasing a speed of a suction motor, reducing the speed of movement of a drive, and changing direction of movement into a pattern.

17. The control system of claim 10 , wherein the controller is further configured to

transmit to an external device the location of the autonomous cleaner where the high-material indicator was generated in each of a predetermined number of cleaning cycles, and

receive from the external device high traffic area attributes based on locations of high-material indicators.

18. The control system of claim 17 , wherein the external device is configured to

analyze the location of the autonomous cleaner where the high-material indicators were generated in each of the predetermined number of cleaning cycles,

identify a region having high-material indicator in each of the predetermined number of cleaning cycles as a high traffic area, and

determine high traffic area attributes based on locations of high-material indicators.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2021
From: THOMAS, KEVIN L.
To: TTI (MACAO COMMERCIAL OFFSHORE) LIMITED
Reel/Frame 057919/0425 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2021
From: TTI (MACAO COMMERCIAL OFFSHORE) LIMITED
To: TECHTRONIC FLOOR CARE TECHNOLOGY LIMITED
Reel/Frame 057923/0279 →
Continuity (3)
Continuation 16264912 · Feb 1, 2019
Provisional Application 62627472 · Feb 7, 2018
Related Publication 20220039623A1 · Feb 10, 2022
Cited By (1)
US 12,745,888