IP Library › Granted Patent US 12,186,635
Granted Patent B2
US 12,186,635 · App. 18/330,328 · Granted Jan 7, 2025

Iron with mass pad

Inventors: Alex G. Woodward (San Francisco, CA); Thomas M. Malota (Gilbert, AZ); Cole D. Brubaker (Scottsdale, AZ)
Assignee: Karsten Manufacturing Corporation
A63B53/0475A63B53/0408A63B53/0433A63B2053/0491
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Quick Facts
Patent No.
US 12,186,635
App. No.
18/330,328
Granted
Jan 7, 2025
Kind
B2
Abstract

Described herein are embodiments of an iron-type golf club head comprising a suspended weight bar within the interior cavity. The weight bar can be attached to and suspended in front of an internal mass pad. The weight bar overhangs at least a portion of the sole and is spaced away from the strike face. The weight bar thereby provides a low and forward center of gravity (CG) position without hindering the flexure of the strike face or the sole.

Claims (60)

1. A golf club head comprising:

a body comprising a strike face, a mass pad, a sole, a top rail, a rear wall, and a hosel;

the body enclosing a hollow interior cavity;

wherein the mass pad is located within the hollow interior cavity proximate the sole and the rear wall;

the mass pad comprises a toe mass, a heel mass, and a mass pad central portion between the toe mass and the heel mass;

a weight bar formed separately from the body and coupled thereto;

wherein the weight bar is fully enclosed within the interior cavity;

wherein the weight bar discontinuously engages the mass pad, such that the weight bar is attached to the mass pad at a plurality of discrete attachment locations;

wherein the mass pad is the only portion of the body in contact with the weight bar; and

wherein the plurality of discrete attachment locations comprises a first attachment location on a forward surface of the mass pad central portion and a second attachment location on the toe mass.

2. The golf club head of claim 1 , wherein the weight bar and the body comprise the same material.

3. The golf club head of claim 1 , wherein the weight bar comprises a cross-sectional shape selected from the group consisting of: trapezoids, ovals, rectangles, squares, circles, semi-circles, and triangles.

4. The golf club head of claim 1 , wherein the weight bar engages the mass pad via brazing.

5. The golf club head of claim 1 , wherein the weight bar engages the mass pad via welding.

6. The golf club head of claim 1 , wherein the weight bar comprises a weight bar length L W measured in a heel-to-toe direction; wherein the weight bar length L W is greater than 2.0 inches.

7. The golf club head of claim 6 , further comprising a hosel axis extending through and concentric to the hosel;

a blade length L B defined as a heel-to-toe distance between a toe-most point of the golf club head and an intersection point between the hosel axis and the sole;

a ratio L W /L B defined as the weight bar length L W divided by blade length L B ; and

wherein the ratio L W /L B is greater than 0.6.

8. The golf club head of claim 1 , wherein the mass pad forms a first attachment portion at the first attachment location; wherein the first attachment portion is raised relative to a front surface of the central mass pad portion.

9. The golf club head of claim 1 , wherein the first attachment location is located closer to the heel mass than to the toe mass.

10. A golf club head comprising:

a body comprising a strike face, a mass pad, a sole, a top rail, and a rear wall;

the body enclosing a hollow interior cavity;

a ground plane tangent to the sole at an address position;

a loft plane tangent to the strike face;

wherein the mass pad is located within the hollow interior cavity proximate the sole and the rear wall;

the mass pad comprises a toe mass, a heel mass, and a mass pad central portion between the toe mass and the heel mass;

a weight bar formed separately from the body and coupled thereto;

wherein the weight bar is fully enclosed within the interior cavity;

wherein the weight bar discontinuously engages the mass pad, such that the weight bar is attached to the mass pad at a plurality of discrete attachment locations;

wherein the weight bar comprises a weight bar front surface facing the strike face and a weight bar bottom surface facing the sole;

wherein the weight bar front surface is spaced from the strike face and the weight bar bottom surface is spaced from the sole; and

wherein the body does not contact any portion of the weight bar front surface or the weight bar bottom surface.

11. The golf club head of claim 10 , further comprising a sole offset distance D S measured as the shortest distance between the weight bar bottom surface and an interior surface of the sole, measured perpendicular to the ground plane; and

wherein the sole offset distance D S is between 0.040 inch and 0.200 inch.

12. The golf club head of claim 10 , further comprising a strike face offset distance D SF measured as the shortest distance between the weight bar front surface and a rear surface of the strike face, measured perpendicular to the loft plane; and

wherein the strike face offset distance D SF is between 0.040 inch and 0.200 inch.

13. The golf club head of claim 10 , wherein the weight bar engages the mass pad via brazing.

14. The golf club head of claim 10 , wherein the weight bar engages the mass pad via welding.

15. A golf club head comprising:

a body comprising:

a strike face comprising a strike face leading edge, a mass pad, a sole, a top rail, and a rear wall;

the body enclosing a hollow interior cavity;

wherein the mass pad is located within the hollow interior cavity proximate the sole and the rear wall;

the mass pad comprises a toe mass, a heel mass, and a mass pad central portion between the toe mass and the heel mass;

a weight bar formed separately from the body and coupled thereto;

wherein the weight bar is fully enclosed within the interior cavity;

wherein the weight bar discontinuously engages the mass pad, such that the weight bar is attached to the mass pad at a plurality of discrete attachment locations;

a thin sole portion between the strike face and the mass pad;

wherein the weight bar is located forward of the mass pad and overhangs the thin sole portion

an overhang distance D O measured as a front-to-back distance between a weight bar forwardmost point and a base of the mass pad; and

wherein the overhang distance D O is between 0.10 inch and 0.50 inch.

16. The golf club head of claim 15 , wherein the thin sole portion comprises a minimum thin sole portion thickness measured between an exterior surface of the sole and an interior surface of the thin sole portion; and

wherein the minimum thin sole portion thickness is less than 0.070 inch.

17. The golf club head of claim 15 , wherein a thin sole portion length L TS is measured as a front-to-back distance between the strike face leading edge and the base of the mass pad; and

wherein the thin sole portion length L TS is greater than 0.100 inch.

18. The golf club head of claim 15 , wherein the weight bar engages the mass pad via brazing.

19. The golf club head of claim 15 , wherein the weight bar engages the mass pad via welding.

20. The golf club head of claim 15 , wherein the weight bar comprises a different material than the body.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 25, 2024
From: WOODWARD, ALEX G.; MALOTA, THOMAS M.; BRUBAKER, COLE D.
To: KARSTEN MANUFACTURING CORPORATION
Reel/Frame 069395/0150 →
Continuity (2)
Provisional Application 63365942 · Jun 6, 2022
Related Publication 20230390617A1 · Dec 7, 2023
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