Granted Patent B2

US 12,193,948 · App. 16/904,248 · Granted Jan 14, 2025

Inventors: Michael S. Butler (St. Charles, IL); Madeline Wolters (Carol Stream, IL); Daniel Predick (West Lafayette, IN); Garrett D. Lauf (Elgin, IL); Katrina Robin Keller (Saint Charles, IL)

Assignee: Life Spine, Inc.

A61F2/447A61F2/446A61F2002/3037A61F2002/30387A61F2002/30405A61F2002/30428A61F2002/30433A61F2002/30471A61F2002/30507A61F2002/30515A61F2002/30538A61F2002/30556A61F2002/30579A61F2002/30784A61F2002/30841A61F2002/30904A61F2310/00017A61F2310/00023

Abstract

Claims (44)

1. An expandable implant comprising:

an upper portion configured to engage a first portion of bone;

a bottom portion configured to engage a second portion of bone; and

a control assembly coupled to the upper portion and the bottom portion and configured to control relative movement between the upper portion and the bottom portion, wherein the control assembly includes:

a front portion;

a rear portion defining a rear portion aperture; and

a control shaft coupled to the front portion and extending through the rear portion aperture in the rear portion, where the control shaft includes a first end having a head portion, the head portion configured to engage a rearmost exterior face of the rear portion such that the head portion is at least partially located outside of the rear portion aperture and extends beyond the rearmost exterior face of the rear portion.

2. The implant of claim 1 , wherein the rear portion is longitudinally fixed relative to the control shaft, and the front portion is configured to move longitudinally relative to the control portion.

3. The implant of claim 1 , wherein the rear portion aperture has a first interior diameter;

wherein the head portion includes an outer ring having a second exterior diameter, larger than the first interior diameter; and

wherein the head portion includes an access ring having a third exterior diameter, smaller than the first interior diameter.

4. The implant of claim 3 , wherein the access ring has a retention groove having a fourth exterior diameter smaller than the third exterior diameter, wherein the retention groove is configured to receive a retention member.

5. The implant of claim 4 , wherein the head further comprises a recess configured to receive an expansion tool.

6. The implant of claim 5 , wherein the recess is positioned within the rear portion aperture as the implant is expanded from the first, collapsed position to the second, expanded position.

7. The implant of claim 4 , wherein the rear portion has a retention slot configured to receive the retention member, such that a first portion of the retention member is positioned within the retention groove and a second portion of the retention member is positioned within the retention slot.

8. The implant of claim 1 , wherein the upper portion includes a first end having a first cutout and a second end having a first rail offset from a lateral center of the implant, wherein the rear portion includes a second rail received in the first cutout, and the front portion includes a second cutout configured to receive the first rail.

9. A method of installing an expandable implant, comprising:

inserting the implant into a desired location; wherein the implant comprises:

an upper support configured to engage a first portion of bone, wherein the upper support includes a first rail;

a lower support configured to engage a second portion of bone, wherein the second support includes a second rail; and

a control assembly comprising a control member including a head, a rear portion, and a front portion, the rear portion including an aperture extending through the rear portion between a top surface and a bottom surface of the rear portion and configured to receive the control member, the rear portion further comprising a retention hole extending from the top surface to the bottom surface and a retention member received within the retention hole, and wherein the control assembly is configured to control relative movement between the upper support and the lower support; and

manipulating the control member to cause relative sliding movement between the rear portion and both the upper support and the lower support, and the front portion and both the upper support and the lower support, to expand the implant to a desired height;

wherein the front portion includes a first groove configured to slidably engage the first rail and a second groove configured to slidably engage the second rail.

10. The method of claim 9 , wherein the front portion is configured to receive a tip of the control member, wherein the control member is configured to control relative movement of the rear portion and the front portion.

11. The method of claim 9 , wherein

the aperture has a first interior diameter;

the head includes an outer ring having a second exterior diameter, larger than the first interior diameter; and

the head includes an access ring having a third exterior diameter, smaller than the first interior diameter.

12. The method of claim 11 , wherein the access ring has a retention groove having a fourth exterior diameter smaller than the third exterior diameter, wherein the retention groove is configured to receive a retention member.

13. The method of claim 12 , wherein the head further comprises a recess configured to receive an expansion tool.

14. The method of claim 13 , wherein the recess is positioned within the aperture as the implant is expanded from the first, collapsed position to the second, expanded position.

15. The method of claim 12 , wherein the rear portion has a retention slot configured to receive the retention member, such that a portion of the retention member is positioned within the retention groove and a portion of the retention member is positioned within the retention slot.

16. An implant comprising:

an upper support configured to engage a first portion of bone;

a lower support configured to engage a second portion of bone;

a control assembly configured to control relative movement between the upper support and the lower support, the control assembly comprising:

a rear portion configured to engage the upper support at a first end of the upper support, the rear portion including a rear portion aperture extending through the rear portion between a top surface of the rear portion and a bottom surface of the rear portion;

a front portion configured to engage the upper support at a second end of the upper support, the second end being opposite the first end; and

a control member positioned at least partially within the rear portion aperture and adjustably engaging the rear portion and the front portion; and

wherein the upper support and the lower support are identical, and wherein the rear portion has a retention hole extending from the top surface to the bottom surface, and a retention member received within the retention hole.

17. The implant of claim 16 , wherein the control member includes a retention slot configured to engage a portion of the retention member.

18. The implant of claim 16 , wherein manipulation of the control member causes the front portion to move towards the rear portion and causes the upper support to move away from the lower support.

19. The implant of claim 16 , wherein the control member comprises a head, wherein a portion of the head is positioned outside of the rear portion.

20. The implant of claim 16 , wherein the retention member extends between the top surface and the bottom surface through the rear portion aperture.

Assignments (5)

Continuity (5)

References Cited (400)