Temperature compensator for improved sealing
Methods and apparatus for performing a wellbore operation. A thermal compensator is introduced into a wellbore having a temperature. The thermal compensator comprises an outer layer comprising a first material, an inner layer comprising a second material, and a core disposed between the inner layer and the outer layer; wherein the core comprises a third material. The third material has a higher coefficient of thermal expansion than the first material and the second material. The core contracts when the wellbore temperature is decreasing and the contraction of the core moves the outer layer such that it applies a force to a structure adjacent to the outer layer.
1. A thermal compensator comprising:
an outer layer comprising a first material;
an inner layer comprising a second material;
a core disposed between the inner layer and the outer layer;
wherein the core comprises two terminal ends and each terminal end comprises a lip coupled to one of the inner layer or the outer layer, or wherein the core comprises two terminal ends and each terminal end is coupled to a lip of one of the inner layer or the outer laver;
wherein the core comprises a third material;
wherein the third material has a higher coefficient of thermal expansion than the first material and the second material.
2. The thermal compensator of claim 1 ; wherein the first material and the second material are the same type of material.
3. The thermal compensator of claim 1 ; further comprising a middle layer between the outer layer and the inner layer; wherein the middle layer comprises a fourth material; wherein the core is a first core and is disposed between the inner layer and the middle layer; wherein the thermal compensator further comprises a second core comprising a fifth material; wherein the second core is disposed between the middle layer and the outer layer; wherein the fifth material has higher coefficient of thermal expansion than the first material and the fourth material.
4. The thermal compensator of claim 3 ; wherein the fifth material and the third material are the same type of material.
5. The thermal compensator of claim 1 ; wherein one terminal end of the core is coupled to the inner layer; and wherein the second terminal end of the core is coupled to the outer layer.
6. The thermal compensator of claim 1 ; wherein the core is sealed between the inner layer the outer layer.
7. The thermal compensator of claim 1 ; wherein the core comprises two terminal ends and each terminal end is coupled to the lip of one of the inner layer or the outer laver; wherein the outer layer and the inner layer each comprise a terminal end comprising a lip.
8. The thermal compensator of claim 1 ; wherein the core comprises two terminal ends and each terminal end comprises the lip coupled to one of the inner layer or the outer layer; wherein each terminal end of the core comprises a lip; wherein each lip is coupled to one of the inner layer or the outer layer; and wherein the inner layer and the outer layer do not comprise a lip.
9. The thermal compensator of claim 1 ; wherein the core is a solid.
10. The thermal compensator of claim 1 ; wherein the core is a fluid.
11. The thermal compensator of claim 1 ; wherein the first material and the second material each comprise a material selected from the group consisting of zirconium tungstate, coextruded iron nickel oxide, FeNi36, titanium, carbon steel, stainless steel, chrome alloys, nickel alloys, ceramics, tungsten, glass, and any combination thereof; and wherein the third material comprises a material selected from the group consisting of aluminum, brass, lead, polyamide-imide thermoplastics, polyetheretherketone, polyvinyl chloride, polyvinyl alcohol, acrylonitrile butadiene styrene, polytetrafluoroethylene, polyamide, polycarbonate, polyethylene, polysulfone, polyvinylidene fluoride or polyvinylidene difluoride, epoxy, rubber, paraffin wax, water, silicone oil, petroleum products, alcohol, glycerin, salt, and any combination thereof.
12. A method for performing a wellbore operation:
introducing a thermal compensator into a wellbore having a temperature; wherein the thermal compensator comprises:
an outer layer comprising a first material;
an inner layer comprising a second material;
a core disposed between the inner layer and the outer layer; wherein the core comprises a third material;
wherein the third material has a higher coefficient of thermal expansion than the first material and the second material;
wherein the core contracts when the wellbore temperature is decreasing; wherein the contraction of the core moves the outer layer such that it applies a force to a structure adjacent to the outer layer.
13. The method of claim 12 , wherein the structure adjacent to the outer layer is a sealing element.
14. The method of claim 12 , wherein the thermal compensator is disposed on a mandrel and the structure adjacent to the outer layer is a compression-set packer.
15. The method of claim 12 ; wherein the thermal compensator further comprises a middle layer between the outer layer and the inner layer; wherein the middle layer comprises a fourth material; wherein the core is a first core and is disposed between the inner layer and the middle layer; wherein the thermal compensator further comprises a second core comprising a fifth material; wherein the second core is disposed between the middle layer and the outer layer; wherein the fifth material has higher coefficient of thermal expansion than the first material and the fourth material.
16. The method of claim 12 ; wherein the core comprises two terminal ends; wherein one terminal end of the core is coupled to the inner layer; and wherein the second terminal end of the core is coupled to the outer layer.
17. A system for performing a wellbore operation, the system comprising:
a thermal compensator comprising:
an outer layer comprising a first material;
an inner layer comprising a second material;
a core disposed between the inner layer and the outer layer; wherein the core comprises a third material;
wherein the third material has a higher coefficient of thermal expansion than the first material and the second material; wherein the core is configured to contract when a temperature of the wellbore is decreasing; wherein the contraction of the core moves the outer layer such that it applies a force to a sealing element; and
the sealing element; wherein the sealing element is adjacent to the outer layer.
18. The system of claim 17 , wherein the system further comprises a mandrel and the thermal compensator and the sealing element are disposed on the mandrel.
19. The system of claim 17 , wherein the sealing element is a compression-set packer.
20. The system of claim 17 , wherein the thermal compensator further comprises a middle layer between the outer layer and the inner layer; wherein the middle layer comprises a fourth material; wherein the core is a first core and is disposed between the inner layer and the middle layer; wherein the thermal compensator further comprises a second core comprising a fifth material; wherein the second core is disposed between the middle layer and the outer layer; wherein the fifth material has higher coefficient of thermal expansion than the first material and the fourth material.