Folded current sense shunt resistor
View Patent ↗A shunt resistor may, in some cases, receive interference from magnetic fields. The shunt resistor may include a resistive element coupled between multiple conductive elements, and measurement circuitry coupled to the leads, forming an electrically conductive loop. Current through the shunt resistor may be determined by measuring the current through the resistive element at the leads. An induced voltage in the loop may be determined by the product of the loop area and the magnetic field passing through the loop. Consequently, when a magnetic field is passed through the shunt resistor loop, an undesirable interfering signal may be produced, distorting the output signal of the shunt resistor. As the interfering signal is a product of the loop area and the magnetic field, the geometry of the shunt resistor may be modified to reduce the loop area and thus reduce or minimize the interference on the shunt resistor.
1. A shunt resistor, comprising:
a conductive plate, the conductive plate comprising a conductive lead, the conductive lead coupled to measurement circuitry;
a resistive element coupled to the conductive plate, the resistive element:
comprises a single resistive element folded to form an at least partially semicylindrical shape, wherein a first edge surface of the resistive element runs parallel to and facing a second edge surface of the resistive element; and
is configured to receive an electrical current and convert the electrical current to a voltage;
an insulator coupled to the conductive plate, the conductive lead, the resistive element, or any combination thereof, and
a conductor coupled to the insulator, such that an electrically conductive loop is formed between the conductive plate, the resistive element, and the conductor.
2. The shunt resistor of claim 1 , wherein the insulator, the conductor, or both, are coupled to the conductive plate via a conductive clip.
3. The shunt resistor of claim 1 , wherein the measurement circuitry is configured to determine the voltage associated with the resistive element and, based on the voltage, determine a current through the leads.
4. A current measuring device, comprising:
a shunt resistor, comprising:
a first conductive plate comprising a first conductive lead;
a second conductive plate comprising a second conductive lead;
a resistive element coupled to the first conductive plate and the second conductive plate, the resistive element folded such that a first edge surface of the resistive element is positioned parallel to and facing a second edge surface of the resistive element; and
an insulator disposed between the first conductive plate and the second conductive plate; and
measurement circuitry coupled to the first conductive lead and the second conductive lead, the measurement circuitry configured to determine an electrical current through the shunt resistor based on a voltage difference between the first conductive lead and the second conductive lead.
5. The current measuring device of claim 4 , wherein the first conductive plate and the second conductive plate comprise a first copper plate and a second copper plate.
6. The current measuring device of claim 4 , wherein the first conductive plate comprises a first ring terminal and the second conductive plate comprises a second ring terminal, the first ring terminal and the second ring terminal configured to effectuate an electrical connection.
7. The current measuring device of claim 6 , wherein first ring terminal and the second ring terminal are positionally offset.
8. The current measuring device of claim 4 , wherein the first conductive plate and the second conductive plate are folded asymmetrically about an axis.
9. The current measuring device of claim 4 , wherein the shunt resistor is configured to receive the electrical current through the first conductive plate and the second conductive plate and convert the current to a voltage.
10. The current measuring device of claim 9 , wherein the voltage comprises a voltage value that is proportional to a current value associated with the electrical current.
11. The current measuring device of claim 9 , wherein the measurement circuitry is configured to determine the electrical current through the shunt resistor based on the voltage.
12. A current measuring device, comprising:
a shunt resistor, comprising:
a first conductive plate comprising a first conductive lead;
a second conductive plate disposed parallel to the first conductive plate comprising a second conductive lead;
an insulator disposed between the first conductive plate and the second conductive plate; and
a resistive element coupled to the first conductive plate and the second conductive plate, wherein the resistive element
comprises a single resistive element folded to form an at least partially semicylindrical shape such that a first edge surface of the resistive element runs parallel to and facing a second edge surface of the resistive element; and
measurement circuitry coupled to the first conductive lead and the second conductive lead, the measurement circuitry configured to determine an electrical current through the shunt resistor based on a voltage difference between the first conductive lead and the second conductive lead.
13. The current measuring device of claim 12 , wherein the resistive element, the first conductive plate, and the second conductive plate are configured to reduce an area of an electrically conductive loop.
14. The current measuring device of claim 13 , wherein reducing the area of the electrically conductive loop reduces an induced voltage on the shunt resistor due to a magnetic field.
15. The current measuring device of claim 12 , comprising a chassis enclosing the shunt resistor, wherein the chassis is configured to reduce an induced voltage on the shunt resistor due to a magnetic field.
16. The current measuring device of claim 12 , wherein the resistive element comprises an alloy comprising copper, manganese, nickel, or any combination thereof.
17. The current measuring device of claim 12 , wherein the insulator comprises air.
18. The current measuring device of claim 12 , wherein the first conductive plate extends along a first plane in a first direction of a first conductive lead and the second conductive plate extends along a second plane in a second direction of a second conductive lead.
19. The current measuring device of claim 18 , wherein the first plane is different from the second plane.
20. The current measuring device of claim 19 , wherein the first plane extends parallel to the second plane.