IP Library › Granted Patent US 12,232,782
Granted Patent B2
US 12,232,782 · App. 17/397,199 · Granted Feb 25, 2025

Minimally invasive surgical system

Inventors: Matthew P. Gephart (Marquette, MI); Matthew N. Songer (Marquette, MI); Ernest N. Corrao (Bethel, CT); Phillip J. Berman (Jacksonville, FL)
Assignee: Xtant Medical Holdings, Inc.
A61B17/7083A61B17/00234A61B17/3421A61B17/70A61B17/7002A61B17/7011A61B17/7013A61B17/7032A61B17/7035A61B17/7037A61B17/7043A61B17/708A61B17/7085A61B17/7086A61B17/7091A61B2017/0256A61B17/3472A61B17/7004A61B17/701A61B2090/034
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Quick Facts
Patent No.
US 12,232,782
App. No.
17/397,199
Granted
Feb 25, 2025
Kind
B2
Abstract

A multi-stage minimally invasive surgical procedure and associated instruments are disclosed. First, the surgical site is prepared. After preparation, the bone screws or anchors are attached to the bone. Subsequent to insertion of the screws, a rod or connecting member is positioned within the yoke portion of the bone screw. Caps are then placed in a pre-lock position within the yokes. The bone screws may be compressed together or distracted along the rod or connecting member, thereby setting the final spacing of the bones or bone segments. Finally the caps are moved to a final lock position to fix the screws to the rod or connecting member to maintain the bones in position relative to each other.

Claims (45)

1. A method of inserting a spinal rod into yokes of first and second pedicle screw assemblies that have been anchored to bones, the method comprising:

pivotally connecting a spinal rod and a distal end portion of a spinal rod inserter;

advancing a distal end portion of the spinal rod through an entrance opening of a first yoke manipulator associated with the first pedicle screw assembly, into an interior space of the first yoke manipulator, and through an exit opening of the first yoke manipulator while maintaining the spinal rod inserter distal end portion outside of the first yoke manipulator;

advancing the spinal rod distal end portion from a space between the first yoke manipulator and a second yoke manipulator toward the second yoke manipulator and through at least an entrance opening of the second yoke manipulator, the second yoke manipulator associated with the second pedicle screw assembly;

pivoting the spinal rod inserter relative to the spinal rod to position the spinal rod in the yoke of the first pedicle screw assembly while the spinal rod extends through the entrance opening of the second yoke manipulator; and

configuring the distal end portion of the spinal rod inserter to a blocking configuration that inhibits pivoting of the spinal rod inserter relative to the spinal rod,

wherein advancing the distal end portion of the spinal rod through the entrance opening, into the interior space, and through the exit opening of the first yoke manipulator includes keeping the spinal rod inserter distal end portion in the blocking configuration to inhibit pivoting of the spinal rod inserter.

2. The method of claim 1 , wherein advancing the distal end portion of the spinal rod through the entrance opening of the first yoke manipulator includes advancing the distal end portion of the spinal rod while the spinal rod and the spinal rod inserter distal end portion have an orientation relative to one another; and

wherein pivoting the spinal rod inserter relative to the spinal rod to position the spinal rod in the yoke of the first pedicle screw assembly includes changing the orientation of the spinal rod and the spinal rod inserter distal end portion relative to one another.

3. The method of claim 1 , further comprising reconfiguring the distal end portion of the spinal rod inserter from the blocking configuration to a clearance configuration to facilitate pivoting of the spinal rod inserter relative to the spinal rod.

4. The method of claim 1 , wherein the spinal rod includes an attachment member and the spinal rod inserter distal end portion includes arm portions; and

wherein pivotally connecting the spinal rod and the spinal rod inserter comprises engaging a protrusion and an opening of the spinal rod attachment member and the spinal rod inserter arm portions.

5. The method of claim 1 , wherein pivotally connecting the spinal rod and the distal end portion of the spinal rod inserter comprises forming a pivot connection therebetween; and

wherein advancing the distal end portion of the spinal rod from the space between the first and second yoke manipulators and through at least an entrance opening of the second yoke manipulator comprises positioning the pivot connection between the entrance openings of the first and second yoke manipulators.

6. The method of claim 5 , wherein pivoting the spinal rod inserter relative to the spinal rod to position the spinal rod in the yoke of the first pedicle screw assembly comprises moving the pivot connection across the interior space of the first yoke manipulator and through the entrance opening of the first yoke manipulator.

7. The method of claim 1 , wherein advancing the distal end portion of the spinal rod through the entrance opening of the first yoke manipulator includes advancing the distal end portion of the spinal rod obliquely downward relative to a longitudinal axis of the first yoke manipulator.

8. The method of claim 1 , wherein advancing the spinal rod distal end portion from the space between the first and second yoke manipulators and through at least the entrance opening of the second yoke manipulator includes advancing the spinal rod distal end portion while maintaining the spinal rod inserter distal end portion outside of the first yoke manipulator.

9. The method of claim 1 , further comprising inserting the first yoke manipulator through a first incision and inserting the second yoke manipulator through a second incision and the advancing of the spinal rod is performed without requiring another incision other than the first and second incisions.

10. The method of claim 1 , further comprising advancing the spinal rod distal end portion along a path outside of the first yoke manipulator to the entrance opening of the first yoke manipulator while keeping the connected spinal rod inserter and the spinal rod mechanically disconnected from the first and second yoke manipulators.

11. A method of inserting a spinal rod into yokes of first and second pedicle screw assemblies that have been anchored to bones, the method comprising:

pivotally connecting a spinal rod and a distal end portion of a spinal rod inserter;

advancing a distal end portion of the spinal rod through an entrance opening of a first yoke manipulator associated with the first pedicle screw assembly, into an interior space of the first yoke manipulator, and through an exit opening of the first yoke manipulator while maintaining the spinal rod inserter distal end portion outside of the first yoke manipulator;

advancing the spinal rod distal end portion from a space between the first yoke manipulator and a second yoke manipulator toward the second yoke manipulator and through at least an entrance opening of the second yoke manipulator, the second yoke manipulator associated with the second pedicle screw assembly; and

pivoting the spinal rod inserter relative to the spinal rod to position the spinal rod in the yoke of the first pedicle screw assembly while the spinal rod extends through the entrance opening of the second yoke manipulator,

wherein pivotally connecting the spinal rod and the spinal rod inserter comprises:

positioning a reduced thickness attachment member of the spinal rod between arm portions of the spinal rod inserter distal end portion;

shifting a sleeve of the spinal rod inserter and the clamp arms relative to one another to a first configuration wherein the sleeve urges the arm portions together about the spinal rod attachment member; and

wherein the sleeve and the arm portions in the first configuration thereof permit the spinal rod to pivot relative to the arm portions.

12. The method of claim 11 , further comprising shifting the sleeve and arm portions relative to one another to a second configuration wherein the sleeve extends about the spinal rod and inhibits pivoting of the spinal rod relative to the arm portions.

13. A method of inserting a spinal rod into yokes of first and second pedicle screw assemblies that have been anchored to bones, the method comprising:

positioning an attachment member of a spinal rod between portions of an elongate shaft of a spinal rod inserter;

shifting an inner shaft and an outer sleeve of the elongate shaft of the spinal rod inserter relative to one another to secure the portions of the spinal rod inserter elongate shaft to the spinal rod attachment member;

advancing a distal end portion of the spinal rod through a portion of an entrance opening of a first yoke manipulator associated with the first pedicle screw assembly, into an interior space of the first yoke manipulator, and through a portion of an exit opening of the first yoke manipulator closer to the yoke of the first pedicle screw assembly than the portion of the entrance opening while maintaining the spinal rod inserter outside of the first yoke manipulator;

advancing the distal end portion of the spinal rod from outside of the portion of the exit opening of the first yoke manipulator toward a second yoke manipulator and through at least an entrance opening of the second yoke manipulator, the second yoke manipulator associated with the second pedicle screw assembly; and

moving the secured portions of the spinal rod inserter elongate shaft and the attachment member of the spinal rod downward toward the yoke of the first pedicle screw assembly to position the spinal rod in the yoke of the first pedicle screw assembly while the spinal rod extends through the entrance opening of the second yoke manipulator; and

locking the outer sleeve and the inner shaft relative to one another and keeping the outer sleeve and the inner shaft locked relative to one another during the advancing the distal end portion of the spinal rod and the moving the secured portions of the spinal rod inserter elongate shaft and the attachment member of the spinal rod.

14. The method of claim 13 , wherein shifting the inner shaft and outer sleeve relative to one another to secure the portions of the spinal rod inserter elongate shaft to the spinal rod attachment member includes clamping the spinal rod attachment member between the portions of the spinal rod inserter elongate shaft.

15. The method of claim 13 , wherein the portions of the spinal rod inserter elongate shaft include arm portions of the inner shaft; and

wherein shifting the inner shaft and outer sleeve relative to one another to secure the portions of the spinal rod inserter elongate shaft to the spinal rod attachment member includes positioning the inner shaft and the outer sleeve in a blocking configuration wherein the outer sleeve extends around a least a portion of the arm portions and inhibits separation of the arm portions from the spinal rod attachment member.

16. The method of claim 15 , further comprising shifting the outer sleeve and the inner shaft relative to one another to a clearance configuration wherein the outer sleeve is spaced from the at least a portion of the arm portions to permit the spinal rod to be disconnected from the spinal rod inserter shaft.

17. The method of claim 13 , wherein shifting the inner shaft and outer sleeve to secure the portions of the spinal rod inserter shaft and the spinal rod attachment member includes connecting the spinal rod and spinal rod inserter elongate shaft so that the spinal rod and the spinal rod inserter elongate shaft have a first angle relative to one another; and

wherein advancing the distal end portion of the spinal rod through the entrance opening, interior space, and exit opening of the first yoke manipulator includes keeping the connected spinal rod and spinal rod inserter shaft at the first angle relative to one another.

18. The method of claim 13 , wherein the inner shaft and the outer sleeve are straight.

19. The method of claim 13 , wherein the portions of the spinal rod inserter elongate shaft include arm portions; and

wherein shifting the inner shaft and outer sleeve relative to one another to secure the portions of the spinal rod inserter elongate shaft to the spinal rod attachment member includes clamping the spinal rod attachment member between the arm portions.

Assignments (6)
SECURITY INTEREST Recorded Aug 11, 2024
From: XTANT MEDICAL, INC.; BACTERIN INTERNATIONAL, INC.; X-SPINE SYSTEMS, INC.; SURGALIGN SPV, INC.; XTANT MEDICAL HOLDINGS, INC.
To: MIDCAP FUNDING IV TRUST
Reel/Frame 068539/0492 →
SECURITY INTEREST Recorded Aug 11, 2024
From: XTANT MEDICAL, INC.; BACTERIN INTERNATIONAL, INC.; X-SPINE SYSTEMS, INC.; SURGALIGN SPV, INC.; XTANT MEDICAL HOLDINGS, INC.
To: MIDCAP FINANCIAL TRUST
Reel/Frame 068539/0665 →
SECURITY AGREEMENT SUPPLEMENT (TERM) Recorded Dec 22, 2023
From: XTANT MEDICAL HOLDINGS, INC.; XTANT MEDICAL, INC.; BACTERIN INTERNATIONAL, INC.; X-SPINE SYSTEMS, INC.
To: MIDCAP FINANCIAL TRUST
Reel/Frame 066095/0635 →
SECURITY AGREEMENT SUPPLEMENT (REVOLVING) Recorded Dec 22, 2023
From: XTANT MEDICAL HOLDINGS, INC.; XTANT MEDICAL, INC.; BACTERIN INTERNATIONAL, INC.; X-SPINE SYSTEMS, INC.
To: MIDCAP FUNDING IV TRUST
Reel/Frame 066095/0652 →
MERGER Recorded Oct 19, 2023
From: PIONEER SURGICAL TECHNOLOGY, INC.
To: PIONEER SURGICAL TECHNOLOGY NEWCO, INC.
Reel/Frame 065287/0641 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 11, 2023
From: PIONEER SURGICAL TECHNOLOGY NEWCO, INC.
To: XTANT MEDICAL HOLDINGS, INC.
Reel/Frame 065218/0590 →
Continuity (12)
Continuation 16229719 · Dec 21, 2018
Continuation 15644563 · Jul 7, 2017
Continuation 14713962 · May 15, 2015
Continuation 14144020 · Dec 30, 2013
Continuation 13083347 · Apr 8, 2011
Continuation In Part 12438538
Continuation In Part 11844265 · Aug 23, 2007
Continuation PCTUS2006006684 · Feb 23, 2006
Provisional Application 60839895 · Aug 23, 2006
Provisional Application 60722604 · Sep 29, 2005
Provisional Application 60655983 · Feb 23, 2005
Related Publication 20220071668A1 · Mar 10, 2022
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