IP Library Granted Patent US 12,237,479
Granted Patent B2
US 12,237,479 · App. 17/515,803 · Granted Feb 25, 2025

Electric battery cell discharge firewall

Inventor: John P. Harvey (Round Rock, TX)
Assignee: Dell Products L.P.
H01M10/443H01M10/441H02J7/00309H02J7/0031H02J7/007194
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,237,479
App. No.
17/515,803
Granted
Feb 25, 2025
Kind
B2
Abstract

A battery module array for use in a battery-powered system may include a plurality of battery modules and a battery management unit configured to control operation of the plurality of battery modules, and further configured to, in response to a critical condition occurring with respect to an affected battery module of the plurality of battery modules: establish a discharge firewall comprising the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module and prioritize discharging of the affected battery module and one or more additional battery modules over discharging of those of the plurality of battery modules outside of the discharge firewall.

Claims (42)

1. A battery module array for use in a battery-powered system, the battery module array comprising:

a plurality of battery modules; and

a battery management unit configured to control operation of the plurality of battery modules, and further configured to, in response to a critical condition occurring with respect to an affected battery module of the plurality of battery modules:

establish a discharge firewall comprising the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module; and

prioritize discharging of the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module over discharging of at least one battery module of the plurality of battery modules outside of the discharge firewall by discharging the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module to a system load of the battery-powered system, the system load comprising one or more components of the battery-powered system configured to draw electrical energy from the plurality of battery modules in the absence of the critical condition.

2. The battery module array of claim 1 , wherein the critical condition comprises a temperature associated with the affected battery module exceeding a threshold temperature.

3. The battery module array of claim 1 , wherein the critical condition comprises the affected battery module catching on fire.

4. A battery module array for use in a battery-powered system, the battery module array comprising:

a plurality of battery modules; and

a battery management unit configured to control operation of the plurality of battery modules, and further configured to, in response to a critical condition occurring with respect to an affected battery module of the plurality of battery modules:

establish a discharge firewall comprising the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module; and

prioritize discharging of the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module over discharging of at least one battery module of the plurality of battery modules outside of the discharge firewall by discharging the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module to at least one battery module of the plurality of battery modules outside of the discharge firewall.

5. The battery module array of claim 4 , wherein the critical condition comprises a temperature associated with the affected battery module exceeding a threshold temperature.

6. The battery module array of claim 4 , wherein the critical condition comprises the affected battery module catching on fire.

7. A method comprising, in a battery module array having a plurality of battery modules for use in a battery-powered system:

in response to a critical condition occurring with respect to an affected battery module of the plurality of battery modules:

establishing a discharge firewall comprising the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module; and

prioritizing discharging of the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module over discharging of at least one battery module of the plurality of battery modules outside of the discharge firewall by discharging the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module to a system load of the battery-powered system, the system load comprising one or more components of the battery-powered system configured to draw electrical energy from the plurality of battery modules in the absence of the critical condition.

8. The method of claim 7 , wherein the critical condition comprises a temperature associated with the affected battery module exceeding a threshold temperature.

9. The method of claim 7 , wherein the critical condition comprises the affected battery module catching on fire.

10. A method comprising, in a battery module array having a plurality of battery modules for use in a battery-powered system:

in response to a critical condition occurring with respect to an affected battery module of the plurality of battery modules:

establishing a discharge firewall comprising the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module; and

prioritizing discharging of the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module over discharging of at least one battery module of the plurality of battery modules outside of the discharge firewall by discharging the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module to at least one battery module of the plurality of battery modules outside of the discharge firewall.

11. The method of claim 10 , wherein the critical condition comprises a temperature associated with the affected battery module exceeding a threshold temperature.

12. The method of claim 10 , wherein the critical condition comprises the affected battery module catching on fire.

13. An article manufacture comprising:

a non-transitory computer-readable medium; and

computer-executable instructions carried on the computer readable medium, the instructions readable by a processor in a battery-powered system comprising a battery module array having a plurality of battery modules, the instructions, when read and executed, configured to cause the processor to:

in response to a critical condition occurring with respect to an affected battery module of the plurality of battery modules:

establish a discharge firewall comprising the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module; and

prioritize discharging of the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module over discharging of at least one battery module of the plurality of battery modules outside of the discharge firewall by discharging the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module to a system load of the battery-powered system, the system load comprising one or more components of the battery-powered system configured to draw electrical energy from the plurality of battery modules in the absence of the critical condition.

14. The article of claim 13 , wherein the critical condition comprises a temperature associated with the affected battery module exceeding a threshold temperature.

15. The article of claim 13 , wherein the critical condition comprises the affected battery module catching on fire.

16. An article manufacture comprising:

a non-transitory computer-readable medium; and

computer-executable instructions carried on the computer readable medium, the instructions readable by a processor in a battery-powered system comprising a battery module array having a plurality of battery modules, the instructions, when read and executed, configured to cause the processor to:

in response to a critical condition occurring with respect to an affected battery module of the plurality of battery modules:

establish a discharge firewall comprising the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module; and

to prioritize discharging of the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module over discharging of at least one battery module of the plurality of battery modules outside of the discharge firewall by discharging the affected battery module and one or more additional battery modules of the plurality of battery modules proximate to the affected battery module to at least one battery module of the plurality of battery modules outside of the discharge firewall.

17. The article of claim 16 , wherein the critical condition comprises a temperature associated with the affected battery module exceeding a threshold temperature.

18. The article of claim 16 , wherein the critical condition comprises the affected battery module catching on fire.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 1, 2021
From: HARVEY, JOHN P.
To: DELL PRODUCTS L.P.
Reel/Frame 057980/0615 →
Continuity (1)
Related Publication 20230137717A1 · May 4, 2023
References Cited (6)
US 9704384B2 · Bandhauer · 2017 [cited by examiner]
US 11855264B1 · Mueller · 2023 [cited by examiner]
US 20110316483A1 · Zhang · 2011 [cited by examiner]
US 20190351268A1 · Lee · 2019 [cited by examiner]
US 20220006306A1 · Lee · 2022 [cited by examiner]
US 20230030011A1 · Lee · 2023 [cited by examiner]