IP Library › Granted Patent US 12,255,062
Granted Patent B2
US 12,255,062 · App. 18/509,053 · Granted Mar 18, 2025

Integrate rinse module in hybrid bonding platform

Inventors: Xin-Hua Huang (Xihu Township, TW); Ping-Yin Liu (Yonghe, TW); Hung-Hua Lin (Taipei, TW); Hsun-Chung Kuang (Hsinchu, TW); Yuan-Chih Hsieh (Hsinchu, TW); Lan-Lin Chao (Sindian, TW); Chia-Shiung Tsai (Hsinchu, TW); Xiaomeng Chen (Baoshan Township, TW)
Assignee: Taiwan Semiconductor Manufacturing Company, Ltd.
H01L21/02068B23K1/0016B23K1/206B23K20/026B23K20/233B23K20/24H01L24/89B23K2101/40B23K2101/42H01L2224/80894H01L2224/80895H01L2224/80896H01L2224/80986
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Quick Facts
Patent No.
US 12,255,062
App. No.
18/509,053
Granted
Mar 18, 2025
Kind
B2
Abstract

A method includes performing a plasma activation on a surface of a first package component, removing oxide regions from surfaces of metal pads of the first package component, and performing a pre-bonding to bond the first package component to a second package component.

Claims (45)

1. An apparatus configured for cleaning a wafer, the apparatus comprising:

an integrated cleaning station comprising:

a chamber;

a plurality of storages outside of the chamber;

a nozzle in the chamber and connected to the plurality of storages, wherein the nozzle is configured to dispense liquids from different ones of the plurality of storages to the wafer; and

a plurality of containers in the chamber, wherein the integrated cleaning station is configured to collect the liquids dispensed from different ones of the plurality of storages into different ones of the plurality of containers.

2. The apparatus of claim 1 , wherein each of the containers comprises an outlet connecting outside of the chamber.

3. The apparatus of claim 1 , wherein the plurality of containers comprise inner ones and outer ones, and wherein the inner ones of the plurality of containers are inside respective outer ones of the plurality of containers.

4. The apparatus of claim 3 , wherein the inner ones of the plurality of containers have top edges higher than respective outer ones of the plurality of containers.

5. The apparatus of claim 1 further comprising:

an alignment and pre-bonding station connected to the integrated cleaning station, wherein the alignment and the pre-bonding station is configured to align and bond the wafer with an additional wafer.

6. The apparatus of claim 5 further comprising a transferring tool configured to transfer the wafer from the integrated cleaning station to the alignment and the pre-bonding station.

7. The apparatus of claim 1 further comprising a retractable wafer support configured to support the wafer thereon.

8. The apparatus of claim 7 , wherein the retractable wafer support is configured to support the wafer at different heights.

9. The apparatus of claim 8 , wherein the retractable wafer support is configured to rotate the wafer at the different heights.

10. The apparatus of claim 8 , wherein the retractable wafer support comprises an air outlet.

11. An apparatus configured for cleaning a wafer, the apparatus comprising:

an integrated cleaning station comprising:

a chamber;

a first container comprising a first top edge;

a second container in the first container, wherein the second container comprises a second top edge lower than the first top edge; and

a retractable wafer support in the chamber, wherein the retractable wafer support is configured to spin off liquids into different ones of the first container and the second container.

12. The apparatus of claim 11 , wherein the retractable wafer support is configured to:

raise the wafer to a first level lower than the first top edge and higher than the second top edge; and

lower the wafer to a second level lower than the second top edge.

13. The apparatus of claim 12 , wherein the retractable wafer support is further configured to:

rotate the wafer when the wafer is at the first level; and

rotate the wafer when the wafer is at the second level.

14. The apparatus of claim 13 further comprising:

a nozzle;

a first storage connected to the nozzle, wherein the apparatus is configured to rotate the wafer at the first level when a first liquid in the first storage is dispensed to the wafer through the nozzle; and

a second storage connected to the nozzle, wherein the apparatus is configured to rotate the wafer at the second level when a second liquid in the second storage is dispensed to the wafer through the nozzle.

15. The apparatus of claim 11 further comprising a third container in the second container, wherein the second top edge of the second container is further higher than a third top edge of the third container.

16. The apparatus of claim 11 further comprising a first outlet and a second outlet connecting bottoms of the first container and the second container, respectively, out of the chamber.

17. The apparatus of claim 11 further comprising an air outlet in the retractable wafer support, wherein the integrated cleaning station is configured to blow air out of the air outlet toward a back surface of the wafer.

18. An apparatus configured for cleaning a wafer, the apparatus comprising:

an integrated cleaning station comprising:

a chamber;

a first container comprising a first sidewall having a first height;

a second container in the first container, wherein the second container comprises a second sidewall having a second height lower than the first height; and

a third container in the second container, wherein the third container comprises a third sidewall having a third height lower than the second height, and wherein the integrated cleaning station is configured to collect acid, base, and de-ionized water used for cleaning the wafer into different ones of the first container, the second containing, and the third container.

19. The apparatus of claim 18 , wherein the first container, the second container, and the third container comprise outlets leading out of the chamber.

20. The apparatus of claim 18 further comprising a retractable wafer support in the chamber and having a top end, wherein the retractable wafer support is configured to:

have the top end adjusted to a plurality of levels; and

rotate when the top end is at the plurality of levels at different times.

Continuity (6)
Continuation 17655638 · Mar 21, 2022
Division 16569019 · Sep 12, 2019
Division 15269346 · Sep 19, 2016
Continuation 13888921 · May 7, 2013
Provisional Application 61785993 · Mar 14, 2013
Related Publication 20240087879A1 · Mar 14, 2024
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