IP Library › Granted Patent US 12,268,791
Granted Patent B2
US 12,268,791 · App. 17/182,967 · Granted Apr 8, 2025

Systems and methods for sterilization using nonthermal plasma generation

Inventors: Mark Edward Hogsett (Wilmington, NC); Steven Bernard Heymann (Los Gatos, CA); Carl Newberg (Tuscon, AZ)
Assignee: Illinois Tool Works Inc.
A61L2/14A61L2/24A61L2/26A61L9/22H01T23/00A61L2202/11A61L2202/14A61L2202/25A61L2209/111H05H2245/36
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Quick Facts
Patent No.
US 12,268,791
App. No.
17/182,967
Granted
Apr 8, 2025
Kind
B2
Abstract

Systems and methods for sterilization using nonthermal plasma (NTP) ionization are disclosed. An example method for inactivation of viable microorganisms includes: inactivating viable microorganisms in a predetermined volume by: installing a plurality of ceiling mounted direct current (DC) or alternating current (AC), bipolar or steady-state, ion emitter modules based on a geometry of the predetermined volume; and producing, using the plurality of ceiling mounted ion emitter modules, a DC or AC, bipolar or steady-state, nonthermal plasma (NTP), each of the ceiling mounted ion emitter modules comprising a high voltage power supply (HVPS).

Claims (35)

1. A method for inactivation of viable microorganisms, the method comprising:

inactivating viable microorganisms in a predetermined volume by:

determining a plurality of target ion densities based on one or more predetermined sterilization levels:

installing a plurality of direct current (DC) or alternating current (AC), bipolar or steady-state, ion emitter modules based on a geometry of the predetermined volume, wherein the installing of the plurality of ion emitter modules comprises arranging the plurality of ion emitter modules to have a module density in the predetermined volume based on a plurality of target ion densities, each of the target ion densities corresponding to a different subvolume of the predetermined volume and a corresponding sterilization level for the subvolume;

connecting the plurality of ion emitter modules to a controller module; and

controlling, using the controller module, the plurality of ion emitter modules to produce, a bipolar or steady-state nonthermal plasma (NTP), each of the ion emitter modules comprising a high voltage power supply (HVPS).

2. The method as defined in claim 1 , wherein the producing of the nonthermal plasma comprises controlling at least a portion of the plurality of ion emitter modules to generate the nonthermal plasma in at least one of a pulsed DC mode, a steady-state DC mode, or an AC mode.

3. The method as defined in claim 1 , wherein the installing of the plurality of ion emitter modules comprises providing the ion emitter modules with stainless steel shrouds to protect emitters of the ion emitter modules.

4. The method as defined in claim 1 , wherein the producing of the nonthermal plasma comprises generating a nonthermal plasma having an alternating polarity.

5. The method as defined in claim 4 , wherein the producing of the nonthermal plasma comprises generating the nonthermal plasma at different plasma densities using different ones of the plurality of ion emitter modules.

6. The method as defined in claim 1 , wherein the producing of the nonthermal plasma further comprises causing the nonthermal plasma to traverse the predetermined volume.

7. The method as defined in claim 1 , wherein the producing of the nonthermal plasma comprises deactivating of bacteria, spores, fungi, and viruses present in the predetermined space in at least respective threshold fractions of the bacteria, spores, fungi, and viruses.

8. The method as defined in claim 1 , wherein the producing of the nonthermal plasma comprises producing a neutral net charge.

9. The method as defined in claim 1 , further comprising determining the target ion densities for the subvolumes based on one or more of particular sterilizations, volumetric ion coverages, or area ion coverages of each of the subvolumes.

10. The method as defined in claim 1 , further comprising determining the target ion densities for the subvolumes based on one or more of a volume of the predetermined volume, respective volumes of the subvolumes, an area of the predetermined volume, respective areas of the subvolumes, a height of the predetermined volume, heights of the predetermined subvolumes, an airflow rate of the predetermined volume, respective airflow rates of the subvolumes, or ionization capacity of the ion emitter modules.

11. A method for inactivation of viable microorganisms, the method comprising:

inactivating viable microorganisms in a predetermined volume by:

installing a plurality of direct current (DC) or alternating current (AC), bipolar or steady-state, ion emitter modules based on a geometry of the predetermined volume, wherein the installing of the plurality of ion emitter modules comprises arranging the plurality of ion emitter modules to have a module density in the predetermined volume based on a plurality of target ion densities, each of the target ion densities corresponding to a different subvolume of the predetermined volume;

connecting the plurality of ion emitter modules to a controller module;

determining, using the controller module, whether to perform inactivation of microorganisms; and

in response to the determining, controlling, using the controller module, the plurality of ion emitter modules to produce, a bipolar or steady-state nonthermal plasma (NTP), each of the ion emitter modules comprising a high voltage power supply (HVPS).

12. The method as defined in claim 11 , wherein the producing of the nonthermal plasma comprises controlling at least a portion of the plurality of ion emitter modules to generate the nonthermal plasma in at least one of a pulsed DC mode, a steady-state DC mode, or an AC mode.

13. The method as defined in claim 11 , wherein the installing of the plurality of ion emitter modules comprises providing the ion emitter modules with stainless steel shrouds to protect emitters of the ion emitter modules.

14. The method as defined in claim 11 , wherein the producing of the nonthermal plasma comprises generating a nonthermal plasma having an alternating polarity.

15. The method as defined in claim 14 , wherein the producing of the nonthermal plasma comprises generating the nonthermal plasma at different plasma densities using different ones of the plurality of ion emitter modules.

16. The method as defined in claim 11 , wherein the producing of the nonthermal plasma further comprises causing the nonthermal plasma to traverse the predetermined volume.

17. The method as defined in claim 11 , wherein the producing of the nonthermal plasma comprises deactivating of bacteria, spores, fungi, and viruses present in the predetermined space in at least respective threshold fractions of the bacteria, spores, fungi, and viruses.

18. The method as defined in claim 11 , wherein the producing of the nonthermal plasma comprises producing a neutral net charge.

19. The method as defined in claim 11 , further comprising determining the target ion densities for the subvolumes based on one or more of particular sterilizations, volumetric ion coverages, or area ion coverages of each of the subvolumes.

20. A method for inactivation of viable microorganisms, the method comprising:

inactivating viable microorganisms in a predetermined volume using a plurality of direct current (DC) or alternating current (AC), bipolar or steady-state ion emitter modules by:

determining, for a plurality of different subvolumes of the predetermined volume, a corresponding target ion density based on one or more of a volume of the predetermined volume, respective volumes of the subvolumes, an area of the predetermined volume, respective areas of the subvolumes, a height of the predetermined volume, heights of the predetermined subvolumes, an airflow rate of the predetermined volume, respective airflow rates of the subvolumes, or an ionization capacity of an ion emitter modules;

installing the plurality of ion emitter modules based on a geometry of the predetermined volume, wherein the installing of the plurality of ion emitter modules comprises arranging the plurality of ion emitter modules to have a module density in the predetermined volume based on the target ion density of the plurality of subvolumes of the predetermined volume;

connecting the plurality of ion emitter modules to a controller module; and

controlling, using the controller module, the plurality of ion emitter modules to produce, a bipolar or steady-state nonthermal plasma (NTP), each of the ion emitter modules comprising a high voltage power supply (HVPS).

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2022
From: HOGSETT, MARK EDWARD; HEYMANN, STEVEN BERNARD; NEWBERG, CARL
To: ILLINOIS TOOL WORKS INC.
Reel/Frame 059931/0689 →
Continuity (3)
Continuation 16204567 · Nov 29, 2018
Provisional Application 62592785 · Nov 30, 2017
Related Publication 20210322605A1 · Oct 21, 2021
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