IP Library › Granted Patent US 12,268,793
Granted Patent B2
US 12,268,793 · App. 18/379,843 · Granted Apr 8, 2025

Liquid-chemical sterilization system with biological indicator

Inventors: Yan Fang (Irvine, CA); Prabhakaran Jayabalan (Lake Forest, CA); Benjamin M. Fryer (Lake Forest, CA)
Assignee: ASP Global Manufacturing GmbH
A61L2/18A61L2/186A61L2/28C12M1/34C12M23/12C12M23/34C12M23/38C12M23/40C12M23/48C12M37/06C12Q1/22A61L2202/24
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,268,793
App. No.
18/379,843
Granted
Apr 8, 2025
Kind
B2
Abstract

A sterilization system includes a vial, a carrier of microorganisms disposed in the vial, and a fluid management system having an output connectable to the vial for delivering a liquid chemical sterilant and a neutralizer thereto. Additionally, a growth medium may be delivered to the vial such that the vial and growth medium may assessed for a change to a visual characteristic indicative of sterilization inefficacy.

Claims (43)

1. A method of determining a sterility of a medical device sterilized by a sterilization system, comprising:

inserting a vial into a cavity, the vial containing a carrier of microorganisms;

penetrating a needle into the vial;

introducing a liquid-chemical sterilant into the vial through the needle;

incubating the vial with the liquid-chemical sterilant disposed therein;

withdrawing the liquid-chemical sterilant from the vial through the needle;

introducing a neutralizer into the vial through the needle;

withdrawing the neutralizer from the vial through the needle;

introducing a growth medium into the vial through the needle; and

incubating the vial with the growth medium disposed therein.

2. The method of claim 1 , further comprising monitoring and determining a change of a visual characteristic of the growth medium.

3. The method of claim 2 , wherein the visual characteristic comprises a fluorescence intensity.

4. The method of claim 2 , further comprising passing a volume of the liquid-chemical sterilant through a lumen of the medical device before introducing the volume of the sterilant into the vial, wherein the medical device is an endoscope.

5. The method of claim 4 , wherein the step of incubating the vial with the growth medium therein includes heating the vial to a temperature between approximately 50° C. and approximately 60° C.

6. The method of claim 5 , wherein the step of incubating the vial with the liquid-chemical sterilant therein includes heating the vial to a temperature between approximately 30° C. and approximately 50° C.

7. The method of claim 6 , wherein the sterilization system includes a plurality of fluid sources, tubes, valves, and pumps, the method further comprising sterilizing at least some of the fluid sources, tubes, valves, and pumps with the liquid-chemical sterilant.

8. The method of claim 6 , wherein the liquid-chemical sterilant comprises peracetic acid or hydrogen peroxide.

9. The method of claim 1 , wherein the step of penetrating the needle further includes moving the sterilization system from an open configuration to a closed configuration causing the needle to penetrate a barrier of the vial.

10. The method of claim 1 , wherein the neutralizer comprises sodium metabisulfite or sodium bisulfite.

11. The method of claim 1 , wherein the liquid-chemical sterilant remains in the vial for a first time duration, and the neutralizer remains in the vial for a second time duration, the first time duration being approximately equal to the second time duration.

12. The method of claim 11 , wherein incubating the vial with the growth medium step is for a third time duration approximately equal to thirty minutes.

13. A method of determining a sterility of a medical device, comprising:

inserting a vial into a cavity of a fixture, the vial containing a carrier of microorganisms;

moving a first segment of the fixture with respect to a second segment of the fixture to penetrate the vial with a needle;

introducing at least one fluid into the vial through the needle;

incubating the vial with the at least one fluid disposed therein; and

withdrawing at least one fluid from the vial through the needle.

14. The method of claim 13 , wherein at least one fluid is a liquid-chemical sterilant or a growth medium.

15. The method of claim 14 , further comprising the step of introducing a neutralizer into the vial through the needle.

16. The method of claim 13 , wherein the introducing step is performed by a first pump fluidly connected by at least one valve and at least one tube to the vial, and the withdrawing step is performed by a second pump fluidly connected by at least one valve and at least one tube to the vial.

17. The method of claim 16 , wherein a non-transitory storage medium instructs a processor to activate the first and second pumps and orient at least one valve such that at least one fluid is introduced to the vial or withdrawn from the vial.

18. The method of claim 13 , wherein the fixture further includes a heating element adjacent to the vial, and the incubating step is performed by the heating element.

19. The method of claim 13 , further comprising passing a volume of at least one fluid through a lumen of the medical device before introducing the volume of the at least one fluid into the vial, wherein the medical device is an endoscope.

20. A method of determining a sterility of a medical device, comprising:

inserting a vial into a cavity of a fixture, the vial containing a carrier of microorganisms;

moving a first segment of the fixture with respect to a second segment of the fixture to penetrate the vial with a needle;

introducing a liquid-chemical sterilant into the vial through the needle;

incubating the vial with the liquid-chemical sterilant disposed therein;

withdrawing the liquid-chemical sterilant from the vial through the needle;

introducing a neutralizer into the vial through the needle;

withdrawing the neutralizer from the vial through the needle;

introducing a growth medium into the vial through the needle; and

incubating the vial with the growth medium disposed therein.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 16, 2023
From: FANG, YAN; JAYABALAN, PRABHAKARAN; FRYER, BENJAMIN M.
To: ASP GLOBAL MANUFACTURING GMBH
Reel/Frame 065224/0762 →
Continuity (4)
Division 16717735 · Dec 17, 2019
Provisional Application 62782949 · Dec 20, 2018
Provisional Application 62782931 · Dec 20, 2018
Related Publication 20240033385A1 · Feb 1, 2024
References Cited (61)
US 4743537A · McCormick et al. · 1988 [cited by applicant]
US 5073488A · Matner et al. · 1991 [cited by applicant]
US 5223401A · Foltz et al. · 1993 [cited by applicant]
US 5418167A · Matner et al. · 1995 [cited by applicant]
US 5834313A · Lin · 1998 [cited by applicant]
US 5921256A · Barin · 1999 [cited by applicant]
US 6025189A · Bolea et al. · 2000 [cited by applicant]
US 6528277B1 · Hendricks et al. · 2003 [cited by applicant]
US 6749807B1 · Schindly et al. · 2004 [cited by applicant]
US 9322046B2 · Chandrapati et al. · 2016 [cited by applicant]
US 10058482B2 · Haindl et al. · 2018 [cited by applicant]
US 10444050B2 · Zhang et al. · 2019 [cited by applicant]
US 20030087441A1 · Lemus et al. · 2003 [cited by applicant]
US 20030190256A1 · Halstead et al. · 2003 [cited by applicant]
US 20080070272A1 · Franciskovich et al. · 2008 [cited by applicant]
US 20080176318A1 · Wilson et al. · 2008 [cited by applicant]
US 20090111173A1 · Sharpin · 2009 [cited by applicant]
US 20100248215A1 · Halverson et al. · 2010 [cited by applicant]
US 20100255526A1 · Braet et al. · 2010 [cited by applicant]
US 20110064606A1 · Foltz et al. · 2011 [cited by applicant]
US 20110182770A1 · Chandrapati et al. · 2011 [cited by applicant]
US 20110217203A1 · Robole et al. · 2011 [cited by applicant]
US 20120118338A1 · Nakanishi · 2012 [cited by applicant]
US 20120186201A1 · Clouser et al. · 2012 [cited by applicant]
US 20130273594A1 · Ahimou et al. · 2013 [cited by applicant]
US 20140273072A1 · Franciskovich et al. · 2014 [cited by applicant]
US 20160025607A1 · Sitton et al. · 2016 [cited by applicant]
US 20170246330A1 · Lyon · 2017 [cited by applicant]
US 20170253845A1 · Amin · 2017 [cited by applicant]
US 20180065315A1 · Stein et al. · 2018 [cited by applicant]
US 20180071418A1 · Bommarito · 2018 [cited by applicant]
US 20180071421A1 · Fang et al. · 2018 [cited by applicant]
US 20180187142A1 · Truong · 2018 [cited by applicant]
US 20180245122A1 · Soto et al. · 2018 [cited by applicant]
US 20190343975A1 · Biron · 2019 [cited by applicant]
US 20200205414A1 · Limaye · 2020 [cited by examiner]
CN 101061232A · 2007 [cited by applicant]
CN 101611132A · 2009 [cited by applicant]
CN 201581080U · 2010 [cited by applicant]
CN 107137741A · 2017 [cited by applicant]
EP 1025258B1 · 2005 [cited by applicant]
EP 3366315A1 · 2018 [cited by applicant]
FR 3058733A1 · 2018 [cited by applicant]
JP 2002544504A · 2002 [cited by applicant]
JP 2010504101A · 2010 [cited by applicant]
JP 2014502503A · 2014 [cited by applicant]
TW 200912300A · 2009 [cited by applicant]
WO 0069475A1 · 2000 [cited by applicant]
WO 2005000364A2 · 2005 [cited by applicant]
WO 2012088048A1 · 2012 [cited by applicant]
WO 2015177821A1 · 2015 [cited by applicant]
WO 2017184444A1 · 2017 [cited by applicant]
WO 2018025207A1 · 2018 [cited by applicant]
Wiggins et al., “Sterrad Velocity Biological Indicator and Reader”; Division of Anaesthesiology, General Hospital, Respiratory, Infection Control, and Dental Devices; Office of Device Evaluation Center for Devices and R… [cited by applicant]
Australian Search Report for 2019407179 dated Sep. 9, 2024, 2 pages. [cited by applicant]
Chinese Search Report from 201980084373.2, dated Sep. 10, 2024, pp. 1-3. [cited by applicant]
PCT Notification of Transmittal of the International Search Report and the Written Opinion of the International Searching Authority, or the Declaration, International Application No. PCT/IB2019/061134, Date of Mailing M… [cited by applicant]
PCT Notification of Transmittal of the International Search Report and the Written Opinion of the International Searching Authority, or the Declaration; International Application No. PCT/IB2019/061194; Jun. 24, 2020; 18… [cited by applicant]
Search Report dated Feb. 5, 2024 from Office Action for Chinese Action No. 201980084373.2 issued Feb. 7, 2024. 4 pgs. [cited by applicant]
Bond WW. The author replies. Infection Control & Hospital Epidemiology. Oct. 1993;14(10):565-565. doi:10.1017/S0899823X00092291. [cited by applicant]
Sun Lei, et al., “Effect Monitoring of Ethylene Oxide Sterilization Technology”, Emergency Public Health Emergency Management Office, Heilongjiang Center for Disease Control and Prevention, Harbin Heilongjiang 150030, C… [cited by applicant]