IP Library › Granted Patent US 12,279,646
Granted Patent B2
US 12,279,646 · App. 18/675,082 · Granted Apr 22, 2025

Cartridge of vaporization device systems having unequal transverse cartridge dimensions

Inventors: Adam Bowen (San Mateo, CA); Steven Christensen (Burlingame, CA); James Monsees (San Francisco, CA); Joshua Morenstein (San Francisco, CA); Christopher Nicholas HibmaCronan (Oakland, CA)
Assignee: JUUL Labs, Inc.
A24F40/40A24F40/42A24F40/46A24F40/51A24F40/57A24F40/10
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Quick Facts
Patent No.
US 12,279,646
App. No.
18/675,082
Filed
May 27, 2024
Granted
Apr 22, 2025
Kind
B2
Examiner
HYEON, HAE M
Art Unit
2831
USPC
131/329
Abstract

Vaporization devices, components, and methods of operating the same are described. In some implementations, an apparatus includes a cartridge comprising an aerosol outlet, a fluid storage compartment, a resistive heating element, and first and second cartridge electrical contacts, and a device body comprising a power supply, a receptacle, first and second device electrical contacts, and a controller. When the receptacle at least partially receives the cartridge in two different orientations, the first and second device electrical contacts are configured to couple the first and second cartridge electrical contacts, and the controller is configured to provide power from the power supply to the resistive heating element.

Claims (71)

1. An apparatus comprising:

a cartridge having a first cartridge end and a second cartridge end opposite the first cartridge end along a longitudinal cartridge axis, the cartridge having unequal transverse cartridge dimensions along two transverse cartridge axes that are perpendicular to the longitudinal cartridge axis, and the cartridge comprising:

at least one aerosol outlet proximate to the first cartridge end;

a fluid storage compartment configured to hold a vaporizable material;

a resistive heating element configured to heat the vaporizable material to generate an aerosol, the resistive heating element positioned closer to the second cartridge end than the first cartridge end;

a first cartridge electrical contact proximate to the second cartridge end; and

a second cartridge electrical contact proximate to the second cartridge end; and

a device body having a first device body end and a second device body end opposite the first device body end along a longitudinal device body axis, the device body having unequal transverse device body dimensions along two transverse device body axes that are perpendicular to the longitudinal device body axis, and the device body comprising:

a power supply;

a receptacle configured to insertably receive at least part of the cartridge, the at least part of the cartridge comprising the second cartridge end, the receptacle defined between a receptacle opening within or proximate to the first device body end and a base end of the receptacle, the receptacle insertably receiving the at least part of the cartridge comprising the second cartridge end moving into the receptacle in a direction parallel to both the longitudinal cartridge axis and the longitudinal device body axis such that the second cartridge end is positioned proximate the base end of the receptacle;

wherein the resistive heating element, the first cartridge electrical contact, and the second cartridge electrical contact are held within the receptacle when the receptacle insertably receives the at least part of the cartridge comprising the second cartridge end;

a first device electrical contact disposed within the receptacle and configured to electrically couple with the first cartridge electrical contact when the receptacle insertably receives the at least part of the cartridge comprising the second cartridge end in a first orientation, the first device electrical contact further configured to electrically couple with the second cartridge electrical contact when the receptacle insertably receives the at least part of the cartridge comprising the second cartridge end in a second orientation, the first orientation and the second orientation resulting from a 1800 rotation of the cartridge about the longitudinal cartridge axis;

a second device electrical contact disposed within the receptacle and configured to electrically couple with the second cartridge electrical contact when the receptacle insertably receives the at least part of the cartridge comprising the second cartridge end in a first orientation, the second device electrical contact further configured to electrically couple with the first cartridge electrical contact when the receptacle insertably receives the at least part of the cartridge comprising the second cartridge end in a second orientation; and

a controller configured to provide power from the power supply to the resistive heating element when the receptacle insertably receives the at least part of the cartridge comprising the second cartridge end in the first orientation, the controller further configured to provide power from the power supply to the resistive heating element when the receptacle insertably receives the at least part of the cartridge comprising the second cartridge end in the second orientation.

2. The apparatus of claim 1 , wherein the cartridge further comprises a mouthpiece that includes the at least one aerosol outlet, and wherein the at least one aerosol outlet is in fluid communication with the resistive heating element.

3. The apparatus of claim 2 , wherein the mouthpiece is separable and attachable to the fluid storage compartment.

4. The apparatus of claim 1 , wherein the device body further comprises an outer shell extending from the first device body end to second device body end, and wherein the outer shell further defines the receptacle.

5. The apparatus of claim 1 , wherein the cartridge further comprises a wick configured to contact the vaporizable material, wherein the resistive heating element is in contact with the wick, and wherein the wick comprises at least one of: a silica material, a cotton material, a ceramic material, a hemp material, and a stainless steel material.

6. The apparatus of claim 1 , wherein the vaporizable material comprises nicotine and a humectant, and wherein the humectant comprises glycerol and/or propylene glycol.

7. The apparatus of claim 6 , wherein the glycol comprises vegetable glycerol, wherein, and wherein a ratio of the vegetable glycerol to the propylene glycol within the vaporizable material is between about 80:20 vegetable glycerol to propylene glycol and about 50:50 vegetable glycerol to propylene glycol.

8. The apparatus of claim 1 , wherein the device body further comprises a pressure sensor, and wherein the controller is further configured to heat the resistive heating element based on detection of a user puff via the pressure sensor.

9. The apparatus of claim 1 , wherein the unequal transverse cartridge dimensions result in the cartridge being resistive to rolling when placed on a flat surface, and wherein the unequal transverse device body dimensions result in the device being resistive to rolling when placed on a flat surface.

10. The apparatus of claim 1 , wherein the cartridge further comprises:

a heater comprising a heater chamber that includes the resistive heating element and a heater enclosure,

wherein the fluid storage compartment comprises an open end proximate the second cartridge end,

wherein the heater is attached at the second end of the cartridge, and

wherein the heater enclosure is configured to enclose the open end of the fluid storage compartment.

11. The apparatus of claim 10 , wherein the heater chamber is disposed between the fluid storage compartment and the heater enclosure.

12. The apparatus of claim 1 , wherein at least a first portion of the fluid storage compartment is held within the receptacle when the receptacle insertably receives the at least part of the cartridge comprising the second cartridge end.

13. The apparatus of claim 12 , wherein a second portion of the fluid storage compartment is disposed outside of the receptacle when the receptacle insertably receives the at least part of the cartridge comprising the second cartridge end.

14. The apparatus of claim 1 , wherein, the device body further comprises a proximal edge defining the receptacle opening at the first device body end, and wherein the receptacle extends from the proximal edge to the base end of the receptacle.

15. The apparatus of claim 1 , wherein the receptacle is configured to insertably receive the cartridge via a snap-fit coupling or a magnetic coupling.

16. The apparatus of claim 1 , wherein the first device electrical contact and the second device electrical contact are disposed in a first plane that is substantially parallel to the two transverse device body axes, and wherein the first cartridge electrical contact and the second cartridge electrical contact are disposed in a second plane that is substantially parallel to the first plane when the receptacle insertably receives the cartridge.

17. An apparatus comprising:

a cartridge having a first cartridge end and a second cartridge end opposite the first cartridge end along a longitudinal cartridge axis, the cartridge having a first transverse cartridge dimension along a first transverse cartridge axis that is perpendicular to the longitudinal cartridge axis, the cartridge having a second transverse cartridge dimension along a second transverse cartridge axis that is perpendicular to the longitudinal cartridge axis and perpendicular to the first transverse cartridge axis, the first transverse cartridge dimension being longer than the second transverse cartridge dimension, and the cartridge comprising:

at least one aerosol outlet proximate to the first cartridge end;

a fluid storage compartment comprising a vaporizable material;

a resistive heating element configured to heat the vaporizable material to generate an aerosol, the resistive heating element positioned within the second cartridge end;

a first cartridge electrical contact proximate to the second cartridge end; and

a second cartridge electrical contact proximate to the second cartridge end; and

a device body comprising:

a power supply;

a receptacle configured to insertably receive the second end of the cartridge, the receptacle defined between a receptacle opening and a base end of the receptacle, the receptacle insertably receiving the second cartridge end such that the second cartridge end is positioned proximate the base end of the receptacle when the cartridge is insertably received;

wherein the resistive heating element, the first cartridge electrical contact, and the second cartridge electrical contact are held within the receptacle when the receptacle insertably receives the second cartridge end;

a first device electrical contact disposed within the receptacle and configured to electrically couple with the first cartridge electrical contact when the receptacle insertably receives the second cartridge end in a first orientation, the first device electrical contact further configured to electrically couple with the second cartridge electrical contact when the receptacle insertably receives the second cartridge end in a second orientation, the first orientation and the second orientation resulting from a 180° rotation of the cartridge about the longitudinal cartridge axis;

a second device electrical contact disposed within the receptacle and configured to electrically couple with the second cartridge electrical contact when the receptacle insertably receives the second cartridge end in a first orientation, the second device electrical contact further configured to electrically couple with the first cartridge electrical contact when the receptacle insertably receives the second cartridge end in a second orientation; and

a controller configured to provide power from the power supply to the resistive heating element when the receptacle insertably receives the second cartridge end in the first orientation, the controller further configured to provide power from the power supply to the resistive heating element when the receptacle insertably receives the second cartridge end in the second orientation.

18. The apparatus of claim 17 , wherein the cartridge further comprises a mouthpiece that includes the at least one aerosol outlet, wherein the at least one aerosol outlet is in fluid communication with the resistive heating element, and wherein the mouthpiece is separable and attachable to the fluid storage compartment.

19. The apparatus of claim 17 , wherein the device body further comprises an outer shell, and wherein the outer shell further defines the receptacle.

20. The apparatus of claim 17 , wherein the vaporizable material comprises nicotine and a humectant, wherein the humectant comprises glycerol and propylene glycol.

21. The apparatus of claim 17 , wherein the cartridge further comprises:

a heater comprising a heater chamber that includes the resistive heating element and a heater enclosure,

wherein the fluid storage compartment comprises an open end proximate the second cartridge end,

wherein the heater is attached at the second end of the cartridge, and

wherein the heater enclosure is configured to enclose the open end of the fluid storage compartment.

22. The apparatus of claim 17 , wherein at least a first portion of the fluid storage compartment is held within the receptacle when the receptacle insertably receives the second cartridge end.

23. The apparatus of claim 17 , wherein, the device body further comprises a proximal edge defining the receptacle opening, and wherein the receptacle extends from the proximal edge to the base end of the receptacle.

24. The apparatus of claim 17 , wherein the receptacle is configured to insertably receive the cartridge via a snap-fit coupling or a magnetic coupling.

25. An apparatus comprising:

a device body having a first device body end and a second device body end opposite the first device body end along a longitudinal device body axis, the device body having unequal transverse device body dimensions along two transverse device body axes that are perpendicular to the longitudinal device body axis, and the device body comprising:

a power supply;

a receptacle configured to insertably receive at least part of a cartridge, the cartridge having a first cartridge end and a second cartridge end opposite the first cartridge end along a longitudinal cartridge axis, the cartridge having unequal transverse cartridge dimensions along two transverse cartridge axes that are perpendicular to the longitudinal cartridge axis, the at least part of the cartridge comprising the second cartridge end, the receptacle defined between a receptacle opening within or proximate to the first device body end and a base end of the receptacle, the receptacle insertably receiving the at least part of the cartridge comprising the second cartridge end moving into the receptacle in a direction parallel to both the longitudinal cartridge axis and the longitudinal device body axis such that the second cartridge end is positioned proximate the base end of the receptacle;

wherein a resistive heating element of the cartridge, a first cartridge electrical contact of the cartridge, and a second cartridge electrical contact of the cartridge are held within the receptacle when the receptacle insertably receives the at least part of the cartridge comprising the second cartridge end;

a first device electrical contact disposed within the receptacle and configured to electrically couple with the first cartridge electrical contact when the receptacle insertably receives the at least part of the cartridge comprising the second cartridge end in a first orientation, the first device electrical contact further configured to electrically couple with the second cartridge electrical contact when the receptacle insertably receives the at least part of the cartridge comprising the second cartridge end in a second orientation, the first orientation and the second orientation resulting from a 180θ rotation of the cartridge about the longitudinal cartridge axis;

a second device electrical contact disposed within the receptacle and configured to electrically couple with the second cartridge electrical contact when the receptacle insertably receives the at least part of the cartridge comprising the second cartridge end in a first orientation, the second device electrical contact further configured to electrically couple with the first cartridge electrical contact when the receptacle insertably receives the at least part of the cartridge comprising the second cartridge end in a second orientation; and

a controller configured to provide power from the power supply to the resistive heating element when the receptacle insertably receives the at least part of the cartridge comprising the second cartridge end in the first orientation, the controller further configured to provide power from the power supply to the resistive heating element when the receptacle insertably receives the at least part of the cartridge comprising the second cartridge end in the second orientation.

26. The apparatus of claim 25 , wherein the device body further comprises an outer shell extending from the first device body end to second device body end, and wherein the outer shell further defines the receptacle.

27. The apparatus of claim 25 , wherein the device body further comprises a pressure sensor, and wherein the controller is further configured to heat the resistive heating element based on detection of a user puff via the pressure sensor.

28. The apparatus of claim 25 , wherein at least a first portion of the fluid storage compartment is held within the receptacle when the receptacle insertably receives the at least part of the cartridge comprising the second cartridge end.

29. The apparatus of claim 25 , wherein, the device body further comprises a proximal edge defining the receptacle opening at the first device body end, and wherein the receptacle extends from the proximal edge to the base end of the receptacle.

30. The apparatus of claim 25 , wherein the receptacle is configured to insertably receive the cartridge via a snap-fit coupling or a magnetic coupling.

Assignments (9)
RELEASE OF SECURITY INTEREST Recorded Jul 2, 2026
From: JLI NATIONAL SETTLEMENT TRUST,
To: JUUL LABS, INC.; VMR PRODUCTS LLC
Reel/Frame 075901/0032 →
SECURITY INTEREST Recorded Jun 29, 2026
From: JUUL LABS, INC.; VMR PRODUCTS LLC; ENVENIO INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 075853/0773 →
SECURITY INTEREST Recorded Jul 25, 2025
From: JUUL LABS, INC.
To: JLI NATIONAL SETTLEMENT TRUST
Reel/Frame 071830/0819 →
SECURITY INTEREST Recorded Jul 25, 2025
From: JUUL LABS, INC.
To: JLI NATIONAL SETTLEMENT TRUST
Reel/Frame 071830/0875 →
CHANGE OF NAME Recorded Feb 19, 2025
From: MORENSTEIN CRONAN, LLC
To: JUUL LABS, INC.
Reel/Frame 070263/0145 →
CHANGE OF NAME Recorded Feb 19, 2025
From: PAX LABS, INC.
To: JUUL LABS, INC.
Reel/Frame 070268/0468 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2025
From: MONSEES, JAMES; BOWEN, ADAM; CHRISTENSEN, STEVEN
To: PAX LABS, INC.
Reel/Frame 070245/0281 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 18, 2025
From: HIBMACRONAN, CHRISTOPHER NICHOLAS; MORENSTEIN, JOSHUA
To: MORENSTEIN CRONAN, LLC
Reel/Frame 070245/0285 →
SECURITY INTEREST Recorded Sep 12, 2024
From: JUUL LABS, INC.
To: JLI NATIONAL SETTLEMENT TRUST
Reel/Frame 068564/0674 →
Continuity (9)
Continuation 17197955 · Mar 10, 2021
Continuation 16114207 · Aug 27, 2018
Continuation 15379898 · Dec 15, 2016
Continuation In Part 15053927 · Feb 25, 2016
Continuation In Part 14581666 · Dec 23, 2014
Provisional Application 62294281 · Feb 11, 2016
Provisional Application 61937755 · Feb 10, 2014
Provisional Application 61936593 · Feb 6, 2014
Related Publication 20240306709A1 · Sep 19, 2024
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