IP Library › Granted Patent US 12,280,659
Granted Patent B1
US 12,280,659 · App. 18/600,166 · Granted Apr 22, 2025

Electric vehicle drive apparatus

Inventors: Sun-Sung Kwon (Anyang-si, KR); Chon-Ok Kim (Yongin-si, KR); Baek-Yu Kim (Hwaseong-si, KR); Chul-Min Ahn (Anyang-si, KR); Sang-Jin Park (Hwaseong-si, KR); Sung-Gon Byun (Hwaseong-si, KR); Won-Seok Lee (Suwon-si, KR); Jun-Young Ha (Gwacheon-si, KR); Su-Hyeon Maeng (Seoul, KR); Dong-Hui Cheon (Seoul, KR); Ji-Eun Kim (Hwaseong-si, KR); Yo-Han Kim (Busan, KR); Jae-Hyuk Seo (Anyang-si, KR); Jong-Ho Jung (Hwaseong-si, KR); Hyun-Ho Lee (Seoul, KR); Yun-Kyung Ji (Seoul, KR); Jong-Yun Park (Yongin-si, KR); Tae-Sic Park (Suwon-si, KR)
Assignees: Hyundai Motor Company; Kia Corporation
B60K17/16B60K1/02B60K17/12F16H48/36B60Y2300/82F16H2048/364F16H2702/02
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Quick Facts
Patent No.
US 12,280,659
App. No.
18/600,166
Granted
Apr 22, 2025
Kind
B1
Abstract

An embodiment electric vehicle drive apparatus for decreasing a drive speed of a motor and transferring the decreased drive speed to an output shaft is provided. The apparatus includes a first planetary gear set including three first planetary gear elements in which a first element is connected to the motor and a second element is connected to a first output shaft, a second planetary gear set including three second planetary gear elements in which a first element is connected to a third element of the three first planetary gear elements, a second element is connected to a second output shaft, and a third element is fixed, and a third planetary gear set including three third planetary gear elements in which first and second elements are connected to two elements of the three first planetary gear elements, respectively, and a third element is connected to a torque vectoring motor.

Claims (68)

1. An electric vehicle drive apparatus for decreasing a drive speed of a motor and transferring the decreased drive speed to an output shaft, the apparatus comprising:

a first planetary gear set comprising three first planetary gear elements, the three first planetary gear elements comprising a first sun gear, a first carrier, and a first ring gear, wherein:

a first element of the three first planetary gear elements is connected to the motor; and

a second element of the three first planetary gear elements is connected to a first output shaft;

a second planetary gear set comprising three second planetary gear elements, the three second planetary gear elements comprising a second sun gear, a second carrier, and a second ring gear, wherein:

a first element of the three second planetary gear elements is connected to a third element of the three first planetary gear elements;

a second element of the three second planetary gear elements is connected to a second output shaft; and

a third element of the three second planetary gear elements is fixed; and

a third planetary gear set comprising three third planetary gear elements, the three third planetary gear elements comprising a third sun gear, a third carrier, and a third ring gear, wherein:

a first element and a second element of the three third planetary gear elements are connected to two elements of the three first planetary gear elements, respectively, and a third element of the three third planetary gear elements is connected to a torque vectoring motor,

wherein the first element of the three third planetary gear elements is connected to the third element of the three first planetary gear elements, and the second element of the three third planetary gear elements is connected to the first element of the first planetary gear elements or to the second element of the first planetary gear elements,

wherein a gear ratio of the third planetary gear set results from a combination of gear ratios that achieve a speed of o of the third element of the third planetary gear set connected to the torque vectoring motor in a straight forward traveling condition in which a differential does not occur; and

wherein in a case in which an element of the three third planetary gear elements is rotated in a same direction as the output shaft by driving the torque vectoring motor in a first direction, a speed of the first output shaft is increased, and a speed of the second output shaft is decreased.

2. The apparatus of claim 1 , wherein in a case in which an element of the three third planetary gear elements is rotated in an opposite direction as the output shaft by driving the torque vectoring motor in a second direction opposite the first direction, the speed of the first output shaft is decreased, and the speed of the second output shaft is increased.

3. The apparatus of claim 1 , wherein the third element of the three third planetary gear elements connected to the torque vectoring motor is connected to the torque vectoring motor through a speed reduction mechanism.

4. The apparatus of claim 1 , wherein:

the third planetary gear set is a single pinion planetary set; and

the third sun gear is connected to the first ring gear, the third ring gear is connected to the first carrier, and the third carrier is connected to the torque vectoring motor.

5. The apparatus of claim 4 , wherein:

in a case in which a gear ratio of the first planetary gear set is assumed to be λ 1 =Z R1 /Z S1 , a gear ratio of the second planetary gear set is λ 2 =1/λ 1 +2 and a speed reduction ratio is 1+λ 1 λ2; and

a gear ratio of the third planetary gear set is established with a relationship λ 3 :λ 2 −1.

6. The apparatus of claim 5 , wherein the first element of the three second planetary gear elements connected to the third element of the three first planetary gear elements is directly connected to the third element of the three first planetary gear elements.

7. The apparatus of claim 1 , wherein:

the third planetary gear set is a single pinion planetary set; and

the third sun gear is connected to the first carrier, the third ring gear is connected to the first ring gear, and the third carrier is connected to the torque vectoring motor.

8. The apparatus of claim 7 , wherein:

in a case in which a gear ratio of the first planetary gear set is assumed to be λ 1 =Z R1 /Z S1 , a gear ratio of the second planetary gear set is λ 2 =1/λ 1 +2 and a speed reduction ratio is 1+λ 1 λ 2 ; and

a gear ratio of the third planetary gear set is established with a relationship λ 3 :λ 2 −1.

9. The apparatus of claim 1 , wherein:

the third planetary gear set is a double pinion planetary gear set; and

the third sun gear is connected to the first carrier, the third carrier is connected to the first ring gear, and the third ring gear is connected to the torque vectoring motor.

10. The apparatus of claim 9 , wherein:

in a case in which a gear ratio of the first planetary gear set is assumed to be λ 1 =Z R1 /Z S1 , a gear ratio of the second planetary gear set is λ 2 =1/λ 1 +2 and a speed reduction ratio is 1+λ 1 λ 2 ; and

a gear ratio of the third planetary gear set is established with a relationship λ 3 =λ 2 /(λ 2 −1).

11. The apparatus of claim 1 , wherein:

the third planetary gear set is a double pinion planetary gear set; and

the third sun gear is connected to the first ring gear, the third carrier is connected to the first carrier, and the third ring gear is connected to the torque vectoring motor.

12. The apparatus of claim 11 , wherein:

in a case in which a gear ratio of the first planetary gear set is assumed to be λ 1 =Z R1 /Z S1 , a gear ratio of the second planetary gear set is λ 2 =1/λ 1 +2 and a speed reduction ratio is 1+λ 1 λ 2 ; and

a gear ratio of the third planetary gear set is established with a relationship λ 3 =λ 2 /(λ 2 −1).

13. The apparatus of claim 1 , wherein:

the third planetary gear set is a double pinion planetary gear set;

the third sun gear is connected to the first ring gear, the third carrier is connected to the first carrier, and the third ring gear is connected to the torque vectoring motor;

in a case in which a gear ratio of the first planetary gear set is assumed to be λ 1 =Z R1 /Z S1 , a gear ratio of the second planetary gear set is λ 2 =1/λ 1 +2 and a speed reduction ratio is 1+λ 1 λ2; and

a gear ratio of the third planetary gear set is established with a relationship λ 3 =λ 2 .

14. An electric vehicle drive apparatus for decreasing a drive speed of a motor and transferring the decreased drive speed to an output shaft, the apparatus comprising:

a first planetary gear set comprising three first planetary gear elements, the three first planetary gear elements comprising a first sun gear, a first carrier, and a first ring gear, wherein:

a first element of the three first planetary gear elements is connected to the motor; and

a second element of the three first planetary gear elements is connected to a first output shaft;

a second planetary gear set comprising three second planetary gear elements, the three second planetary gear elements comprising a second sun gear, a second carrier, and a second ring gear, wherein a first element of the three second planetary gear elements is connected to a second output shaft; and

a third planetary gear set comprising three third planetary gear elements, the three third planetary gear elements comprising a third sun gear, a third carrier, a third ring gear, wherein:

a first element of the three third planetary gear elements is connected to a second element of the three second planetary gear elements; and

a second element and a third element of the three first planetary gear elements, which are not connected to the motor, are connected to two elements, respectively, of the three third planetary gear elements, and an element of the three third planetary gear elements, which are not connected to the first planetary gear set, is connected to a torque vectoring motor;

wherein a gear ratio of the third planetary gear set results from a combination of gear ratios that achieve a speed of o of the third element of the third planetary gear set connected to the torque vectoring motor in a straight forward traveling condition in which a differential does not occur; and

wherein in a case in which an element of the three third planetary gear elements is rotated in a same direction as the output shaft by driving the torque vectoring motor in a first direction, a speed of the first output shaft is increased, and a speed of the second output shaft is decreased.

15. An electric vehicle drive apparatus for decreasing a drive speed of a motor and transferring the decreased drive speed to an output shaft, the apparatus comprising:

a first planetary gear set comprising three first planetary gear elements, the three first planetary gear elements comprising a first sun gear, a first carrier, and a first ring gear, wherein:

a first element of the three first planetary gear elements is connected to the motor; and

a second element of the three first planetary gear elements is connected to a first output shaft;

a second planetary gear set comprising three second planetary gear elements, the three second planetary gear elements comprising a second sun gear, a second carrier, and a second ring gear, wherein:

a first element of the three second planetary gear elements is connected to a third element of the three first planetary gear elements; and

a second element of the three second planetary gear elements is connected to a second output shaft; and

a third planetary gear set comprising three third planetary gear elements, the three third planetary gear elements comprising a third sun gear, a third carrier, and a third ring gear, wherein:

a first element of the three third planetary gear elements is the third sun gear and is configured as the same element as the first ring gear;

a second element of the three third planetary gear elements is connected to the second element of the three first planetary gear elements or the third element of the three first planetary gear elements; and

a third element of the three third planetary gear elements is connected to a torque vectoring motor,

wherein a gear ratio of the third planetary gear set results from a combination of gear ratios that achieve a speed of o of the third element of the third planetary gear set connected to the torque vectoring motor in a straight forward traveling condition in which a differential does not occur; and

wherein in a case in which an element of the three third planetary gear elements is rotated in a same direction as the output shaft by driving the torque vectoring motor in a first direction, a speed of the first output shaft is increased, and a speed of the second output shaft is decreased.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 14, 2024
From: KWON, SUN-SUNG; KIM, CHON-OK; KIM, BAEK-YU; AHN, CHUL-MIN; PARK, SANG-JIN; BYUN, SUNG-GON; LEE, WON-SEOK; HA, JUN-YOUNG; MAENG, SU-HYEON; CHEON, DONG-HUI; KIM, JI-EUN; KIM, YO-HAN; SEO, JAE-HYUK; JUNG, JONG-HO; LEE, HYUN-HO; JI, YUN-KYUNG; PARK, JONG-YUN; PARK, TAE-SIC
To: HYUNDAI MOTOR COMPANY; KIA CORPORATION
Reel/Frame 066798/0313 →
Priority Claims (1)
KR 10-2023-173499 · Dec 4, 2023 · national
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