Coating compositions
Disclosed herein is a composition comprising: an epoxy-containing component, elastomeric particles in an amount of greater than 11% by weight to 25% by weight based on total weight of the composition; and a curing component activatable by an external energy source, the curing component comprising at least one guanidine having a D90 particle size of 25 μm measured by dynamic light scattering. Also disclosed is the composition in an at least partially cured state. Also disclosed is a method for treating a substrate comprising applying the composition to a surface of a substrate; and applying an external energy source to cure the composition. Also disclosed are substrates comprising the composition. Also disclosed are substrates formed by the method of the present invention.
1. A composition comprising:
an epoxy-containing component in an amount of at least 45% to no more than 85% by weight based on total weight of the composition and comprising a bisphenol F epoxy resin;
elastomeric core-shell particles in an amount of greater than 11% by weight to 25% by weight based on total weight of the composition, wherein the core-shell elastomeric particles have an average particle size of 50 nm to 150 nm as measured by electron transmission microscopy;
a curing component, activatable by an external energy source, the curing component comprising at least one guanidine in an amount of 2% to 20% by weight based on total weight of the composition and comprising a D90 particle size of 25 mm measured by dynamic light scattering; and
an amine in addition to the at least one guanidine.
2. The composition of claim 1 , wherein the epoxy-containing component comprises an epoxy equivalent weight of 160 g/eq to 500 g/eq.
3. The composition of claim 1 , wherein the epoxy-containing component comprises an average epoxide functionality of greater than 1.0 and less than 3.2.
4. The composition of claim 1 , wherein no more than 50% by weight of the elastomeric core-shell particles comprise a polybutadiene core based on total weight of the elastomeric core-shell particles.
5. The composition of claim 1 , wherein the at least one guanidine comprises dicyandiamide.
6. The composition of claim 1 , wherein no more than 50% by weight of the elastomeric core-shell particles comprise a polysiloxane core based on total weight of the elastomeric core-shell particles.
7. The composition of claim 1 , further comprising fillers, a second curing agent, and/or additives.
8. The composition of claim 7 , wherein the second curing agent is a latent curing agent, an active curing agent, or combinations thereof.
9. The composition of claim 1 , wherein the composition is substantially free of additives, platy filler, and/or free radical initiators.
10. The composition of claim 1 , wherein the composition is comprises a coating composition, an adhesive composition, or a sealant composition.
11. The composition of claim 1 ,
wherein at least 50% by weight of the elastomeric core-shell particles comprise a styrene butadiene core based on total weight of the elastomeric core-shell particles.
12. The composition of claim 1 , wherein the composition is substantially free of platy filler.
13. A substrate, wherein a surface of the substrate is at least partially coated with the composition of claim 1 .
14. The substrate of claim 13 , wherein the substrate comprises an article, a part, or combinations thereof.
15. The substrate of claim 14 , wherein the part comprises a vehicular part.
16. The substrate of claim 14 , wherein the substrate comprises a vehicle.
17. The substrate of claim 16 , wherein the vehicle comprises a land vehicle or an aircraft.
18. An article comprising:
a first substrate;
a second substrate; and
the composition of claim 1 between the first and second substrates.
19. A method for forming a coating on a substrate surface comprising:
applying the composition of claim 1 to a surface of a first substrate; and
applying an external energy source.
20. The method of claim 19 , further comprising contacting a surface of a second substrate to the composition such that the composition is located between the first substrate and the second substrate.