Scale thickness estimating system, scale thickness estimating method, and scale thickness estimating program
View Patent ↗A scale thickness estimating system according an embodiment includes: a fluid temperature acquiring unit that acquires a temperature of a fluid flowing in a pipe; a flow path outer surface-temperature acquiring unit that acquires a temperature of an outer surface of the pipe; a heat flux acquiring unit that acquires a heat flux on the outer surface of the pipe; a flow path wall-thermal conductivity acquiring unit that acquires a flow path wall thermal conductivity of the pipe; a scale thermal conductivity acquiring unit that acquires a scale thermal conductivity of scale depositing on an inner surface of the pipe; and a scale thickness estimating unit that estimates a thickness of the scale based on the temperature of the fluid, the temperature of the outer surface, the heat flux, the flow path wall thermal conductivity, and the scale thermal conductivity.
1. A scale thickness estimating system, the system comprising:
a thermocouple configured to penetrate an outer surface of a member that forms a flow path of a fluid and acquire a temperature of the fluid flowing in the flow path;
a thermometer that measures a temperature of the outer surface of the member;
a heat flux meter that acquires a heat flux on the outer surface of the member; and
a processor configured to:
acquire a flow path wall thermal conductivity of the member;
acquire a scale thermal conductivity of scale depositing on an inner surface of the member; and
estimate a thickness of the scale based on the temperature of the fluid, the temperature of the outer surface, the heat flux, the flow path wall thermal conductivity, the scale thermal conductivity and a thickness of the member.
2. The scale thickness estimating system according to claim 1 , wherein the thickness of the scale is estimated without using a surface temperature of the scale.
3. The scale thickness estimating system according to claim 1 , wherein
the member is a pipe and the flow path is a cylindrical flow path formed by the pipe, and
the thickness of the scale is estimated based on equation (1):
[
Expression
1
]
δ
s
≈
r
i
[
1
-
1
exp
[
k
s
r
o
{
T
f
-
T
o
q
o
-
r
o
ln
(
r
o
/
r
i
)
k
w
}
]
]
(
1
)
where “δ s ” is the thickness of the scale, “r i ” is an inner radius of the pipe, “r o ” is an outer radius of the pipe, “k s ” is the scale thermal conductivity, “k w ” is the flow path wall thermal conductivity, “q o ” is the heat flux, “T f ” is the temperature of the fluid, and “T o ” is a temperature of an outer surface of the pipe.
4. The scale thickness estimating system according to claim 1 , wherein
the member is a plate and the flow path is a flow path partitioned by the plate, and
the thickness of the scale is estimated based on equation (2):
[
Expression
2
]
δ
s
≈
k
s
(
T
f
-
T
o
q
o
-
δ
w
k
w
)
(
2
)
where “δ s ” is the thickness of the scale, “k s ” is the scale thermal conductivity, “k w ” is the flow path wall thermal conductivity, “q o ” is the heat flux, “T f ” is the temperature of the fluid, “T o ” is a temperature of an outer surface of the plate, and “δ w ” is a thickness of the plate.
5. The scale thickness estimating system according to claim 1 , wherein:
the thermometer is configured to acquire flow path outer surface temperature distribution by measuring the temperature of the outer surface of the flow path along a predetermined direction of the member,
the heat flux meter is configured to acquire heat flux distribution obtained by measuring the heat flux on the outer surface of the flow path along the predetermined direction of the member, and
the processor is configured to estimate distribution of the thickness of the scale along the predetermined direction of the flow path based on the flow path outer surface temperature distribution and the heat flux distribution.
6. The scale thickness estimating system according to claim 1 , the processor is further configured to determine a maintenance timing of the flow path based on time-series data about the estimated thickness of the scale.
7. The scale thickness estimating system according to claim 6 , wherein the processor is further configured to derive a prediction curve for predicting the thickness of the scale depositing on the inner surface of the member by fitting the time-series data or time-series data based on the time-series data to a function.
8. The scale thickness estimating system according to claim 7 , wherein the function is a function that asymptotically approaches a predetermined value over time.
9. The scale thickness estimating system according to claim 7 , wherein the processor obtains an exposure time in which the thickness of the scale is expected to reach a predetermined thickness based on the prediction curve, and determines the maintenance timing based on the exposure time.
10. A scale thickness estimating method, the method comprising:
acquiring, by a thermocouple penetrating an outer surface of a member that form a flow path of a fluid, a temperature of the fluid;
measure, by a thermometer, a temperature of the outer surface of the member;
acquiring, by a heat flux, a heat flux on the outer surface of the member;
acquiring, by a processor, a flow path wall thermal conductivity of the member;
acquiring, by the processor, a scale thermal conductivity of scale depositing on an inner surface of the flow path; and
estimating, by the processor, a thickness of the scale based on the temperature of the fluid, the temperature of the outer surface, the heat flux, the flow path wall thermal conductivity, the scale thermal conductivity and a thickness of the member.
11. A non-transitory computer-readable storage medium storing a scale thickness estimating program causing a computer to perform a method, the method comprising:
acquiring a temperature of a fluid flowing in a flow path from a thermocouple penetrating an outer surface of a member that forms the flow path;
acquiring a temperature of the outer surface of the member from a thermometer;
acquiring a heat flux on the outer surface of the member from a heat flux meter;
acquiring a flow path wall thermal conductivity of the member;
acquiring a scale thermal conductivity of scale depositing on an inner surface of the member; and
estimating a thickness of the scale based on the temperature of the fluid, the temperature of the outer surface, the heat flux, the flow path wall thermal conductivity, the scale thermal conductivity and a thickness of the member.