IP Library › Granted Patent US 12,295,718
Granted Patent B2
US 12,295,718 · App. 18/154,211 · Granted May 13, 2025

Steerable flexible needle with embedded shape sensing

Inventors: Vincent Duindam (San Francisco, CA); Simon P. DiMaio (San Carlos, CA); David Q. Larkin (Menlo Park, CA); Dorin Panescu (San Jose, CA); Giuseppe Maria Prisco (Calci Pisa, IT)
Assignee: INTUITIVE SURGICAL OPERATIONS, INC.
A61B5/065A61B5/062A61B10/0233A61B17/3209A61B17/3468A61B34/20A61B2010/045A61B2017/003A61B2017/00323A61B2017/00331A61B2017/00991A61B17/3403A61B2034/107A61B2034/2051A61B2034/2059A61B2034/2061
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Quick Facts
Patent No.
US 12,295,718
App. No.
18/154,211
Granted
May 13, 2025
Kind
B2
Abstract

A surgical system includes a flexible steerable needle and a shape sensor for measuring the shape of the needle. The surgical system can be manual (e.g., laparoscopic), robotic, or any combination of the two. By directly measuring the shape of the needle, complex and potentially inaccurate modeling of the needle to determine trajectory and insertion depth can be avoided in favor of much more robust direct measurement and modeling of needle shape and/or pose.

Claims (35)

1. A system comprising:

an elongate medical instrument including:

a flexible body including:

a wall including a channel;

a lumen defined by an interior surface of the wall; and

a tapered distal tip; and

a shape sensor coupled to the flexible body, wherein the shape sensor is at least partially positioned within the channel, and wherein the shape sensor is configured to detect shape characteristics of at least a portion of the flexible body; and

an actuator for manipulating the elongate medical instrument.

2. The system of claim 1 , further comprising a localization sensor at the distal tip of the flexible body.

3. The system of claim 2 , wherein the localization sensor is embedded within the distal tip.

4. The system of claim 2 , wherein the localization sensor is one of an electromagnetic sensor or an accelerometer.

5. The system of claim 1 , wherein the channel is a groove.

6. The system of claim 5 , wherein the groove is at the interior surface of the wall.

7. The system of claim 5 , wherein the groove is at an exterior surface of the wall.

8. The system of claim 1 , wherein the channel is between the interior surface of the wall and an exterior surface of the wall.

9. The system of claim 1 , further comprising a processor configured to determine, based on the detected shape characteristics, when the elongate medical instrument reaches a target location within a patient anatomy.

10. The system of claim 1 , further comprising a processor configured to determine, based on the detected shape characteristics, a shape of the elongate medical instrument.

11. The system of claim 1 , wherein the shape sensor comprises at least one of an optical fiber, a piezoresistive sensor array, or a fiber Bragg grating.

12. The system of claim 1 , wherein rotation of the actuator about a longitudinal axis of the lumen of the flexible body results in corresponding rotation of the flexible body about the longitudinal axis, wherein a trajectory of the elongate medical instrument is changed based on the rotation of the flexible body.

13. The system of claim 12 , wherein the trajectory is determined by a curvature of the tapered distal tip of the flexible body.

14. A system comprising:

an elongate medical instrument comprising:

a flexible body including:

a wall including a channel, the channel positioned interior of an exterior surface of the wall; and

a lumen defined by an interior surface of the wall; and

a shape sensor at least partially positioned within the channel, wherein the shape sensor is configured to detect shape characteristics of at least a portion of the flexible body; and

a processor configured to determine, based on the detected shape characteristics, when the elongate medical instrument reaches a target location within a patient anatomy.

15. The system of claim 14 , wherein the channel is between the interior surface of the wall and an exterior surface of the wall.

16. The system of claim 14 , wherein determining when the elongate medical instrument reaches the target location includes comparing the detected shape characteristics with expected characteristics of the elongate medical instrument.

17. A method comprising:

detecting, by a shape sensor at least partially positioned within a channel positioned interior of an exterior surface of a wall of a flexible body of an elongate medical instrument, shape characteristics of at least a portion of the flexible body; and

determining, based on the detected shape characteristics, when the elongate medical instrument reaches a target location within a patient anatomy.

18. The method of claim 17 , wherein determining when the elongate medical instrument reaches the target location includes determining a total insertion depth of the elongate medical instrument.

19. The method of claim 17 , wherein determining when the elongate medical instrument reaches the target location includes comparing the detected shape characteristics with expected characteristics of the elongate medical instrument.

20. The method of claim 19 , wherein the expected characteristics include target data indicating a desired trajectory of the elongate medical instrument.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 13, 2023
From: DUINDAM, VINCENT; PRISCO, GIUSEPPE MARIA; LARKIN, DAVID Q.; DIMAIO, SIMON P.; PANESCU, DORIN
To: INTUITIVE SURGICAL OPERATIONS, INC.
Reel/Frame 062375/0769 →
Continuity (6)
Continuation 16837159 · Apr 1, 2020
Continuation 15275955 · Sep 26, 2016
Continuation 13751462 · Jan 28, 2013
Provisional Application 61599015 · Feb 15, 2012
Provisional Application 61594959 · Feb 3, 2012
Related Publication 20230148897A1 · May 18, 2023
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